1. PAINPOINT DRIVE NOLEING

Үйл ажиллагааны зардал нэмэгдэж, урьдчилан таамаглах боломжгүй зогсолт нь таны төслийн ашгийг бууруулж байна? Үйлдвэрийн менежер, гүйцэтгэгч нарт зориулсан, traditional crushing and screening setups often present persistent challenges: эцсийн бүтээгдэхүүний жигд бус зэрэглэл нь татгалзсан ачаалалд хүргэдэг, excessive wear part consumption due to inefficient chamber designs, and high labor costs from manual adjustments and blockages. Эдгээр асуудлууд нь дэмий үрсэн материалаар дамжуулан таны орлогод шууд нөлөөлдөг, төлөвлөгөөт бус засвар үйлчилгээ, мөн үйлдвэрлэлийн цаг алдагдсан.

Та хэрхэн тогтвортой байдалд хүрэх вэ, inspec aggregate output while controlling operational expenditure? Is there a way to reduce unplanned downtime and extend service intervals without compromising throughput? The solution lies in specifying equipment engineered not just for peak performance, гэхдээ урьдчилан таамаглах боломжтой, costeffective operation across its lifecycle.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

Энэхүү бүтээгдэхүүний шугам нь суурин болон замд суурилуулсан өргөн хүрээг хамардаг export crushing and screening equipment designed for private label manufacturing partners. The operational workflow is engineered for linear efficiency: (1) Primary feeding and size reduction via jaw or impact crushers, (2) Intermediate sizing and stockpiling with cone crushers and screens, (3) Final precision screening for product separation, (4) Recirculation of oversize material, ба (5) Integrated conveying for seamless material flow.

This equipment is applicable for medium to largescale aggregate production, Со&D дахин боловсруулах, and nonabrasive mineral processing. It is optimally designed for processed natural stone and recycled concrete; limitations exist for highly abrasive or chemically aggressive materials without specific liner configurations.

3. ҮНДСЭН ОНЦЛОГ

Hydroset CSS тохируулга | Техникийн үндэслэл: Гол тэнхлэгийг дэмжих гидравлик бүлүүр | Үйл ажиллагааны ашиг тус: Хаалттай тохиргоо (Css) adjustments can be made in under 60 seconds under load, enabling rapid product size changes. | ROI нөлөө: Reduces nonproductive time by up to 80% гарын авлагын шилний системтэй харьцуулахад, ургамлын уян хатан чанарыг нэмэгдүүлэх.

Модульчлагдсан доторлогоо хадгалах систем | Техникийн үндэслэл: Mechanically locked liner segments with wedge bolts | Үйл ажиллагааны ашиг тус: Eliminates backing compound use, доторлогоог солих хугацааг дунджаар 40%. | ROI нөлөө: Lowers labor costs per maintenance event and increases crusher availability.

Суурө 4 Эв нь / Stage V Compliant Power Unit | Техникийн үндэслэл: Advanced diesel engine with integrated SCR/DPF technology | Үйл ажиллагааны ашиг тус: Provides full power while meeting global emissions standards without derating. | ROI нөлөө: Ensures regulatory compliance for export markets and avoids potential site operating restrictions.

Бие даасан PreScreen & ByPass Conveyor | Техникийн үндэслэл: Dedicated vibrating grid before the crusher inlet with a direct fines conveyor | Үйл ажиллагааны ашиг тус: Removes natural fines from the feed stream, reducing crusher chamber volume consumption and wear. | ROI нөлөө: Increases effective throughput of valuable material by up to 30% and extends wear part life.

PLC-д суурилсан ургамлын хяналтын систем | Техникийн үндэслэл: Мэдрэгч дэлгэцтэй HMI бүхий төвлөрсөн программчлагдах логик хянагч | Үйл ажиллагааны ашиг тус: Allows singlepoint monitoring of all plant functions, тэжээлийн хувь хэмжээ, ба оношлогоо. Enables automated startup sequences. | ROI нөлөө: Minimizes operator error, optimizes power consumption per ton crushed, and provides actionable data for preventative maintenance scheduling.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт | Export Crushing & Скрининг шийдэл | Давуу тал (% сайжруулалт) |
| : | : | : | : |
| Дотор солих хугацаа (Анхдагч crusher) | 1624 цаг (багийнхан 3) | 812 цаг (багийнхан 3) | ~50% илүү хурдан |
| Нэг тонн буталсан түлшний зарцуулалт| 0.8 1.2 литр/тн| 0.65 0.9 литр/тн| ~20% илүү үр ашигтай |
| Скрининг үр ашиг (Middeck) | ~85% material separation| ~92% material separation| ~8% improvement |
| Бүтэлгүйтэл хоорондын дундаж хугацаа (ГРОDERECINS систем)| ~2000 цаг| ~3200 цаг| ~60% longer |

_(Based on field data from comparable installations processing granite/C&D waste.)_

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадлын хүрээ: -аас тохируулах боломжтой 150 нь 600 tonnes per hour for hard rock applications.
Эрчим хүчний шаардлага: Primary plant options from 250 кВА хүртэл 800 kVA electrical; Trackmounted units feature diesel engines from 300 кВт 450 kw.
Материалын үзүүлэлтүүд: Highstrength steel chassis; Crusher jaws/mantles in standard Mn14%18% or optional chrome iron alloys; Screen decks in hightensile woven wire or polyurethane panels.
Физик хэмжээсүүд (Жишээ Анхан шатны + Шигших үйлдвэр): Approximate footprint of 32m L x 18m W x 12m H. Trackmounted units comply with standard transport width regulations.
Байгаль орчны үйл ажиллагааны хүрээ: 25 ° C-аас + 45 ° C хүртэлх орчны температурт зориулагдсан. Dust suppression system rated at ≤50mg/Nm³ emission control.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Aggregate Quarry Expansion in Southeast Asia

Сорилт: A quarry operator needed to increase production of three certified aggregate products but faced space constraints preventing a traditional fixed plant expansion.
Хариу: Implementation of a multistage trackmounted export crushing and screening equipment setup featuring a primary jaw crusher with independent prescreen, хоёрдогч конус crusher, and tripledeck finishing screen.
Үр дүн: Achieved required production increase of over 35% within the existing site footprint within one week of commissioning; reduced offspec product by approximately 15%.

Хотын Ц&D Recycling Operation in Europe

Сорилт: High contamination rates in feed material caused frequent blockages in secondary crushers and inconsistent final recycled aggregate quality.
Хариу: Integration of a heavyduty scalping screen ahead of the primary crusher circuit within their new private label crushing system.
Үр дүн: Reduced unscheduled downtime due to blockages by an estimated 70%, producing a cleaner final product that commanded a higher market price per ton.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Тоног төхөөрөмжийг гурван үндсэн түвшинд санал болгож байна:
1. Стандарт үүрэг: Шохойн чулуу зэрэг тогтвортой тэжээлийн материалын хувьд; includes core features with standard wear parts.
2. Хүнд даац: For mixed or abrasive feeds like granite/C&Жар; includes upgraded liners, heavierduty bearings/belts.
3. Modular SkidMounted: Preassembled modules for rapid deployment on concrete foundations.

Нэмэлт боломжуудад тоос дарах дэвшилтэт их буу орно,
металл илрүүлэх систем,
болон алсын зайн телеметрийн багцууд.
Үйлчилгээний багцууд нь ашиглалтад оруулах үндсэн дэмжлэгээс эхлээд янз бүр байдаг
to comprehensive annual maintenance contracts
with guaranteed parts availability SLAs.
Financing options are structured through partner institutions,
offering operating lease or capital purchase plans
tailored to project cash flow requirements.

8.Түгээмэл асуултууд

Q1: Is this equipment compatible with our existing conveyors or screens?
A1: Yes.The modular design allows integration into existing circuits.Critical interface points such as discharge heights,туузны өргөн,and control system protocols are finalized during the engineering phase prior to manufacturing.

Q2:Манай одоогийн ажиллах хүчинд үйл ажиллагааны нөлөөлөл ямар байна?
А2:The automation features reduce manual intervention,but training is provided.The centralized PLC control system typically requires fewer operators for monitoring,but shifts their role towards process optimization rather than manual adjustment.Field data indicates a training period of one week is standard for operators familiar with similar machinery

Q3:Ердийн хугацаа гэж юу вэ,and what commercial terms are offered?
A3 Lead times vary by configuration,хүртэл 12 weeks for standard designs 24 weeks+for fully custom plants.Commercial terms typically involve progress payments tied to key manufacturing milestones,FOB origin Incoterms are standard

Q4 How do you ensure spare parts availability under a private label agreement?
A4 We maintain consignment stock programs at regional logistics hubs based on forecasted demand.Partner portals provide realtime parts inventory visibility,and critical component kits are specified at pointoforder

Q5 What site preparation is required prior commissioning?
A5 A detailed site preparation document is supplied.General requirements include level compacted ground adequate crane access provision utilities water electricity fuel drainage The foundation design drawings are provided as part technical documentation