1. PAINPOINT DRIVE NOLEING

Үйл ажиллагааны зардал нэмэгдэж, урьдчилан таамаглах боломжгүй зогсолт нь таны төслийн ашгийг бууруулж байна? For plant managers and contractors overseeing bulk material processing, inefficient crushing and screening is a primary bottleneck. Нийтлэг бэрхшээлүүд орно:
High PerTon Cost: Inefficient flow, excessive recirculation, and frequent component wear directly increase your cost per ton of processed material.
Төлөвлөөгүй завсарлага: Unplanned stops for maintenance, бөглөрөл, or mechanical failures disrupt entire production schedules, causing significant revenue loss.
Тогтворгүй бүтээгдэхүүний зэрэглэл: Offspec material results in product rejection, дахин боловсруулах зардал, мөн сэтгэл хангалуун бус үйлчлүүлэгчид.
Rising Labor & Хячим цатлаг эрчим: Equipment requiring constant monitoring, гарын авлагын тохируулга, or excessive power consumption drives up operational expenditures.
Өргөтгөх боломжийн хязгаарлалт: Fixed systems struggle to adapt to changing feed material or required product specifications, limiting contract flexibility.

Is your current setup equipped to maximize throughput while controlling these variables? A strategic investment in modern exportgrade crushing and screening equipment is not merely a capital purchase; it is a direct intervention on your bottom line.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

Энэхүү бүтээгдэхүүний шугам нь хүнд даацыг багтаадаг, containerized crushing and screening plants engineered for highvolume primary, дунд, and tertiary processing of aggregates, хүдэр, үйлдвэрлэлийн ашигт малтмал. Designed for export and demanding site conditions, these systems transform raw feed into precisely graded end products.

Үйл ажиллагааны ажлын урсгал:
1. Анхдагч бууралт: Raw feed is introduced to a robust jaw or gyratory crusher for initial size reduction.
2. Анхан шатны үзлэг & Дамжуулах: Crushed material is conveyed to a primary screen deck where subsize product is separated; oversize is routed for further crushing.
3. Хоёрдогч/Гуравдагч боловсруулалт: Oversize material is directed to cone or impact crushers for additional reduction in closedcircuit with screening units.
4. Final Product Sorting: Multiple deck screens separate the processed material into 35 specified final product fractions.
5. Хувьцаа: Finished products are conveyed to designated stockpiles or loading areas.

Хэрэглээний хамрах хүрээ: Ideal for largescale quarrying, mining preconcentration, Дэд бүтцийн томоохон бүтцийн төсөл (замын Засгийн, төмөр замын тогтворжуулагч), and commercial aggregate production.
Гол хязгаарлалтууд: Not suitable for ultrafine grinding (5 мм-ээс бага) without specialized circuits; maximum feed size and hardness are defined by modelspecific engineering limits.

3. ҮНДСЭН ОНЦЛОГ

Нарийвчилсан танхимын геометр | Техникийн үндэслэл: Оновчтой хазах өнцөг болон бутлах хөндийн профиль | Үйл ажиллагааны ашиг тус: Increases firstpass reduction ratio, minimizing recirculating load and wear on downstream components | ROI нөлөө: Reduces energy consumption per ton by up to 15% and extends liner life

Centralized Grease Automation | Техникийн үндэслэл: Programmable, highpressure centralized lubrication system | Үйл ажиллагааны ашиг тус: Ensures consistent bearing lubrication under all load conditions without manual intervention | ROI нөлөө: Lowers bearing failure risk by an estimated 70%, directly preventing costly unscheduled downtime

Гибрид эрчим хүчний уян хатан байдал | Техникийн үндэслэл: Configurable power train accepting grid connection or onboard dieselgenerator sets | Үйл ажиллагааны ашиг тус: Enables rapid deployment to remote sites and provides operational resilience during grid instability | ROI нөлөө: Eliminates infrastructure delays; талбайн өгөгдөл харуулж байна a 40% reduction in site commissioning time

Модульчлагдсан бүрэлдэхүүн хэсгийн дизайн | Техникийн үндэслэл: Bolttogether substructures with standardized interfaces | Үйл ажиллагааны ашиг тус: Simplifies transport in standard containers and allows for strategic component replacement or future circuit reconfiguration | ROI нөлөө: Cuts international shipping costs by approximately 25% versus monolithic units

Intelligent Process Control (IPC) Систем | Техникийн үндэслэл: PLCbased system with load management and CSS adjustment capabilities | Үйл ажиллагааны ашиг тус: Automatically regulates feed rates and crusher settings to maintain optimal throughput and product gradation | ROI нөлөө: Maintains consistent spec yield (>98%), reducing waste and reprocessing

HeavyDuty Vibrating Screen with Deck Access System | Техникийн үндэслэл: High Gforce exciters mounted on reinforced decks with walkways | Үйл ажиллагааны ашиг тус: Provides efficient material stratification and sizing even with sticky or damp feed; allows safe, quick media changes | ROI нөлөө: Improves screening efficiency by 20%, boosting overall plant capacity

Нэгдсэн тоос дарах & Дуу чимээг бууруулах | Техникийн үндэслэл: Spray bar systems at transfer points with acoustic encapsulation panels | Үйл ажиллагааны ашиг тус: Meets stringent international environmental compliance standards for particulate matter and noise pollution | ROI нөлөө: Mitigates project delay risks from regulatory noncompliance and community complaints

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт | Манай бутлах & Скрининг шийдэл | Давуу тал (% сайжруулалт) |
|||||
| Цагт тонн (Цагдаа) / kw | Хэрэглээнээс хамаарч өөр өөр байдаг | Optimized flow design & жолоодлогын үр ашиг | +1015% Эрчим хүчний зардал |
| Liner Changeout Time | 812 цаг (эрүү / конус) | Hydraulic adjustment & assisted tooling |35% Сул зогсолт |
| Screening Efficiency ~8590% Patented throw & deck design +1012% Ургац |
| Бүтэлгүйтэл хоорондын дундаж хугацаа (Чухал холхивч) ~1218 months Premium seals & grease automation +50% Үйлчилгээний хугацаа |
| OnSite Assembly Duration ~1014 days Preassembled modular skids 40% Ашиглалтын хугацаа |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадлын хүрээ: -аас тохируулах боломжтой 300 нь 1,200 метр тонн/цаг (Цагдаа), depending on feed material (задгай нягт ~1.6 т/м³) and product gradation.
Эрчим хүчний шаардлага: Primary plant power range from 250 кВА хүртэл 800 кВА. Available as 50Hz or 60Hz compliant. Hybrid option includes integrated Stage V/Tier 4 Final diesel generators.
Материалын үзүүлэлтүүд: Highabrasion steel wear plates (HB400+); Crusher mantles/concaves in premium manganese steel (18%22%); Screen decks in rubberpolyurethane composite or woven wire mesh.
Физик хэмжээсүүд (Typical Primary Unit): Transportable within standard highcube containers. Assembled dimensions approx.: Length 25m x Width 7m x Height 5m.
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +50°С хүртэлх орчны температурт зориулагдсан. Dust suppression system rated for control below 10 mg/m³ at emission points.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Granite Quarry Expansion – Southeast Asia

Challenge A quarry operation needed to increase output by 60% to fulfill a new highway contract but was constrained by space limitations and a dated twostage plant with high fines production.
Solution Implementation of a compact threestage trackmounted crushing circuit featuring an advanced cone crusher in closed circuit with a tripledeck screen.
Results The new setup achieved a 65% throughput increase within the same footprint while improving yield of valuable chip products by 22%. Доорх хугацаанд эргэн төлөлтийг хийсэн 14 months through the contract fulfillment.

Iron Ore Scalping & PreConcentration – West Africa

Challenge A mining operation faced high processing costs due to transporting lowgrade waste rock through the entire primary circuit.
Solution Integration of an ultraheavyduty grizzly scalper ahead of the primary crusher station to remove barren waste rock (>250mm).
Results Field data shows over 30% of total volume was rejected at the scalp level, significantly reducing energy consumption and wear in the downstream crushing stages. This increased effective plant capacity without adding new primary crushers.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Үнийн шатлал: Solutions are offered across three tiers:
Стандарт: Highefficiency base plant for common aggregate applications.
HighAbrasion: Upgraded wear packages for abrasive feeds like granite/basalt.
MiningSpec: Reinforced structures & components for heavyfeed ore applications.

Нэмэлт шинж чанарууд: Онгоцны жингийн систем, автомат металл илрүүлэх/төлбөрийг арилгах систем,
remote telematics for performance monitoring,
extra dust encapsulation packages.

Үйлчилгээний багцууд: Choose from annual inspection plans,
wearsandspares contracts with guaranteed supply,
or fullsite service agreements including labor.

Санхүүжилтийн сонголтууд: We work with export credit agencies
to provide project financing,
and offer leasetoown structures
to align payment schedules with your cash flow from project milestones.

8. Түгээмэл асуултууд

Q1 Are these plants compatible with our existing conveyors stackers?
A1 Yes within defined engineering parameters The control system can be integrated Standard discharge heights conveyor widths belt speeds are documented Our engineering team can perform a compatibility review based on your existing layout drawings

Q2 What is the expected operational impact during the transition from our old plant?
A2 With modular design the objective is minimal disruption Preassembly testing minimizes onsite commissioning A phased implementation over weeks can be planned typically allowing partial operation of your legacy system during cutover

Q3 How do you guarantee performance metrics like throughput gradation
A3 Performance guarantees are based on certified test reports using customersupplied sample materials These form part of the commercial contract Guarantees cover capacity power consumption key wear part life under defined operating conditions

Q4 What are typical lead times from order placement delivery
A4 For standard configured plants lead time ranges between months depending on model complexity Custom configurations may require additional engineering time All timelines are confirmed upon project specification

Q5 What training is provided for our operations maintenance teams
A5 Comprehensive training is included covering daily operation routine maintenance troubleshooting safety procedures Training occurs during commissioning both classroom instruction handson equipment familiarization Manuals schematics provided digitally permanently accessible