1. PAINPOINT DRIVE NOLEING

Үйл ажиллагааны зардал нэмэгдэж, урьдчилан тааварлашгүй зогсолт нь таны нийт үйлдвэрлэлийн ашгийг бууруулж байна? Үйлдвэрийн менежерүүд болон инженерийн гүйцэтгэгчид, conventional crushing processes present persistent challenges. Та маргаж байна уу:
Хэт их эрчим хүчний хэрэглээ: Crusher motors account for a significant portion of your plant's energy bill, with inefficient systems wasting power on vibration and friction rather than productive crushing force.
Элэгдлийн эд анги солих өндөр зардал & Сул зогсолт: Frequent shutdowns to replace liners, алх, or jaws not only incur substantial parts costs but also halt your entire production line, алдагдах гарц нь цагт хэдэн мянган зардал гаргадаг.
Dust Emission Control Challenges: Managing airborne particulate to meet stringent environmental and workplace safety regulations often requires expensive auxiliary suppression systems, нарийн төвөгтэй байдал, өртөг нэмэгдэх.
Noise Pollution Compliance: Operating near residential areas or under strict noise ordinances can limit operational hours and necessitate costly sounddampening enclosures.
Тогтворгүй бүтээгдэхүүний зэрэглэл: Worn or poorly calibrated crushers produce outofspec material, бүтээгдэхүүнээс татгалзахад хүргэдэг, дахин бутлах циклүүд, and wasted resources.

What if your primary crushing equipment could directly address these pain points while improving your bottom line and regulatory standing?

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ: ECOFRIENDLY STONE CRUSHER MACHINE

The EcoFriendly Stone Crusher Machine is a modern primary or secondary crusher engineered to reduce the environmental footprint and total cost of ownership in aggregate production. It integrates advanced crushing dynamics with sustainable operational features.

Үйл ажиллагааны ажлын урсгал:
1. Хяналттай тэжээл: Material is fed into a deep crushing chamber designed for optimal nip angles and reduced material throwing.
2. Үр дүнтэй жижиглэх: A combination of highinertia rotors (цохилтот бутлуурын хувьд) or precisionengineered jaw/mantle kinematics (for jaw/cone variants) applies targeted force, maximizing size reduction per kWh.
3. Active Dust Management: Integrated water spray systems or negative pressure zones contain dust at the point of generation.
4. Дуу чимээг бууруулах: Internally mounted acoustic insulation panels dampen operational noise within the machine housing.
5. Clean Discharge: Properly graded aggregate exits via a adjustable discharge opening, with minimal spillage and dust carryover.

Хэрэглээний хамрах хүрээ & Хувьсгал:
Тохиромжтой: Quarry primary crushing, дахин боловсруулсан бетон дүүргэгч (Rca) хүнсний бүтээгдэхүүний боловсруулалт, limestone/mediumhard rock applications, urban construction sites with strict environmental codes.
Хувьсгал: Not designed for extremely abrasive materials (жишээ нь e., зарим боржин чулуу, урхи чулуу) тусгай доторлогооны тохиргоогүйгээр. Maximum feed size and hardness capacities are modeldependent.

3. ҮНДСЭН ОНЦЛОГ

Hybrid Drive System | Техникийн үндэслэл: Electromechanical power transmission with energy recovery flywheel | Үйл ажиллагааны ашиг тус: Reduces peak current draw from the grid by utilizing stored kinetic energy for the crushing stroke | ROI нөлөө: Талбайн өгөгдөл хүртэл харагдана 1520% reduction in electrical energy consumption versus standard directdrive systems.

Доторлогооны дэвшилтэт технологи | Техникийн үндэслэл: Composite alloy liners with interlocking design | Үйл ажиллагааны ашиг тус: Extends service life by distributing wear more evenly and allowing for liner rotation in multiple positions | ROI нөлөө: Reduces liner replacement frequency by an average of 30%, lowering parts cost and associated downtime.

Integrated Dust Suppression Ring | Техникийн үндэслэл: Peripherally mounted, lowpressure nozzle system with solenoid control | Үйл ажиллагааны ашиг тус: Delivers atomized water spray directly into the crushing zone, agglomerating fine particles at source | ROI нөлөө: Eliminates need for standalone dust collectors in many applications, reducing capital outlay and ongoing filter maintenance.

Acoustic Damping Package | Техникийн үндэслэл: Multilayer sound insulation panels mounted on interior surfaces of crusher housing | Үйл ажиллагааны ашиг тус: Contains mechanical noise at source without impeding ventilation or access | ROI нөлөө: Facilitates compliance with local noise ordinances (typically achieving <85 дүүдэр(Аг) цагт 10 Бүт доод), preventing work stoppages and enabling extended operating hours.

Ухаалаг танхимын дизайн | Техникийн үндэслэл: Optimized chamber geometry derived from particle flow simulation software | Үйл ажиллагааны ашиг тус: Promotes firstpass reduction and minimizes recirculating load, reducing wear on internal components | ROI нөлөө: -ээр дамжуулах чадварыг нэмэгдүүлнэ 510% for the same motor rating while producing a more consistent product gradation.

Төвлөрсөн тослох & Хяналтын цэгүүд | Техникийн үндэслэл: Manifold system routing from singlepoint grease banks to all major bearings | Үйл ажиллагааны ашиг тус: Аюулгүй байдлыг идэвхжүүлнэ, rapid lubrication during scheduled maintenance windows without dismantling guards | ROI нөлөө: Cuts scheduled lubrication service time by half, promoting better bearing life and preventing unplanned failures.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт (Уламжлалт бутлуур) | EcoFriendly Stone Crusher Solution | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Эрчим хүчний тусгай хэрэглээ (кВт.ц/тн) | 0.8 1.2 кВт.ц/тн
Материалаас хамаарч өөр өөр байдаг| 0.65 0.95 кВт.ц/тн| Шалтгаална, хамаарна 20% бууруулах |
| Liner Life (Үйл ажиллагааны цаг) | ~800 1200 цаг
For abrasive stone| ~1100 1600 цаг
For abrasive stone| Шалтгаална, хамаарна 30% нэмэгдүүлэх |
| Dust Emissions at Source (мг / м³)| >50 мг / м³
Often requires addon suppression|<20 мг / м³
With integrated system active| >60% бууруулах |
| Average Sound Power Level| ~9095 dB(Аг)| ~8287 dB(Аг)| ~8 dB(Аг) бууруулах |
| Өмчлөлийн нийт зардал (5Жилийн тооцоо)| Суурь (100%)| Estimated based on energy & wear savings| Ихэвчлэн 1525% доогуур |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Загварын хүрээний багтаамж: 150 600 цагт тонн (Цагдаа), тасалгааны тохиргоо болон тэжээлийн материалаас хамаарна.
Эрчим хүчний шаардлага: -аас цахилгаан мотор хөтөч 110 кВт 315 kw; designed for softstart compatibility to reduce grid impact.
Материалын үзүүлэлтүүд: Highgrade steel main frame; Composite alloy wear liners; Hardfaced rotor tips/hammers (impact models).
Физик хэмжээсүүд (Example Model EF400): Уртын хэмжээ: ~7.5м; Өргөн: ~3.2м; Өндөрлөг: ~3.8м; Ойролцоох. Жин: 28 тонн.
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +45°С хүртэлх орчны температурт зориулагдсан; Dust suppression system includes antifreeze protection kit as an option.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Хот нураах & Дахин боловсруулах үйлдвэр | Сорилт: Processing recycled concrete within city limits required adherence to strict dust and noise codes while maintaining profitability on lowermargin material.| Хариу: Installation of an EcoFriendly Stone Crusher Machine as the primary impactor for RCA.| Үр дүн:

40% reduction in water usage compared to external sprinkler systems due to targeted suppression.
Noise levels maintained below citymandated thresholds, allowing unrestricted daytime operation.
Consistent production of spec aggregate increased saleable product yield by 12%.

Limestone Quarry Seeking Energy Certification| Сорилт:

The quarry aimed to achieve a recognized environmental certification but was hampered by the high energy intensity of its primary crushing stage.| Хариу:
Replaced an older jaw crusher with an EcoFriendly Stone Crusher Machine featuring the hybrid drive system.| Үр дүн:
Documented a sustained 18% drop in specific energy consumption at the primary crusher station.
This contributed directly to the site's successful certification audit.
Reduced demand charges from the utility provider due to lower peak loads.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our EcoFriendly Stone Crusher Machines are offered under a transparent commercial framework designed for business planning:

Үнийн шатлал:

1. Үндсэн тоног төхөөрөмжийн багц
2.Суурө + Нарийвчилсан автоматжуулалтын багц
3.Суурө + Дэвшилтэт автоматжуулалт + Өргөтгөсөн үйлчилгээний төлөвлөгөө

Нэмэлт функцууд орно:
Зайнаас хянах телематик багц
Specialized liner alloys for highly abrasive feed
Winterization kits for subzero operation

Service Packages range from basic preventive maintenance support up to comprehensive performanceguaranteed contracts covering parts and labor.

Financing Options are available through our partners,
including operating leases that preserve capital,
traditional equipment loans,
and upgrade programs for trading in existing machinery.

Contact our sales engineering team for a detailed quotation based on your production requirements

8.Түгээмэл асуултууд

Q1 How does this crusher integrate with my existing plant conveyor system?
A1 The machine is designed with standard discharge heights
and can be fitted with custom base frames or hopper extensions
to ensure compatibility with your current feed
and discharge arrangements

Q2 What is the expected payback period on the premium investment?
A2 Based on field data from similar operations,
the combined savings from energy
хэсгүүд
and reduced downtime typically deliver a payback period of between18and36 months depending on utilization rates

Q3 Are wear parts readily available or do they require long lead times?
A3 We maintain strategic regional inventories of all critical wear components Furthermore our composite liner design uses common alloy stocks ensuring availability Lead times rarely exceed10working days

Q4 Can we retrofit some of these ecofriendly features onto our current crusher?
A4 Certain features like external damping cladding or auxiliary spray systems may be possible However core benefits like chamber geometry hybrid drive efficiency require integration into a new machine design We offer an assessment service for retrofit potential

Q5 How does the integrated dust suppression affect final product moisture content?
A5 The lowpressure atomized spray system is calibrated to suppress airborne dust not saturate the product Industry testing demonstrates an average increase in product moisture content of less than05 which is negligible for most downstream processes