Eco-Friendly Jc5000 Jaw Crusher

Товч тодорхойлолт:

1. PAINPOINT DRIVEN OPENING Are escalating energy costs and tightening environmental regulations compressing your aggregate or mining operation’s margins? Primary crushing is a core process, but traditional jaw crushers often come with unsustainable operational burdens. Эдгээр нийтлэг сорилтуудыг авч үзье: Хэт их эрчим хүчний хэрэглээ: Primary crushing can account for over 50% of a plant’s connected power load.…

Бидэнд имэйл илгээх PDF хэлбэрээр татаж авах

Бүтээгдэхүүний дэлгэрэнгүй

Бүтээгдэхүүний бичиг

1. PAINPOINT DRIVE NOLEING

Are escalating energy costs and tightening environmental regulations compressing your aggregate or mining operation's margins? Primary crushing is a core process, but traditional jaw crushers often come with unsustainable operational burdens. Эдгээр нийтлэг сорилтуудыг авч үзье:
Хэт их эрчим хүчний хэрэглээ: Primary crushing can account for over 50% of a plant's connected power load. Inefficient drives and outdated designs lead to prohibitively high electricity costs per ton.
Unplanned Downtime from Premature Wear: Frequent replacement of wear parts like jaw plates due to poor material selection or design not only incurs part costs but results in significant production losses during changeouts.
Dust Emission and Noise Compliance Challenges: Managing airborne particulate and noise levels to meet site and regulatory standards often requires costly auxiliary systems, adding complexity and capital expense.
Тогтворгүй бүтээгдэхүүний зэрэглэл: Worn or poorly adjusted crushers produce excessive fines or irregular slabby product, үнэт зүйлийн гарцыг бууруулах, inspec aggregate and impacting downstream process efficiency.

How do you reduce your cost per ton while simultaneously addressing environmental stewardship goals? Is it possible to achieve higher throughput without a corresponding spike in energy bills? The solution lies in fundamentally reengineering the primary crushing stage.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

Байгаль орчинд ээлтэй JC5000 нь өндөр хүчин чадалтай, үндсэн чулуулгийг анхдагч бутлах зориулалттай дан эрүү бутлуур, боржин чулуу, сагссах, мөн дахин боловсруулсан бетон. It is designed for stationary installation in quarry, олборлолт, барилгын хог хаягдлыг дахин боловсруулах томоохон үйлдвэрүүд.

Үйл ажиллагааны ажлын урсгал:
1. Тэжээл & Урьдчилсан үзлэг: Runofmine or feed material is directed into the vibrating grizzly feeder (сонголттой), үр дүнтэй хүчин чадлыг нэмэгдүүлэхийн тулд торгуулийг тойрч гардаг.
2. Бутлах арга хэмжээ: Материал гүн бутлах камерт ордог. An optimized elliptical motion ensures aggressive nipangle crushing at the inlet and consistent reduction along the full length of the fixed and moving jaw plates.
3. Ахах & Дамжуулах: Буталсан бүтээгдэхүүн нь доод урсах цэгээс гардаг, with a large gap setting range allowing precise control over final product top size for direct feed to secondary crushers or screening units.

Хэрэглээний хамрах хүрээ: Ideal for hightonnage primary crushing where feed size is up to 1300mm (51") and target product sizes range from 150mm to 300mm (6" нь 12"). Наалттай байхыг зөвлөдөггүй, Урьдчилан шигших/хуйхыг хусахгүйгээр шавартай материал.

3. ҮНДСЭН ОНЦЛОГ

EcoDrive System | Техникийн үндэслэл: Highefficiency IE4rated motor coupled with a fluid coupling | Үйл ажиллагааны ашиг тус: Reduces inrush current by up to 60% and provides smooth start/stop cycles, lowering mechanical stress on driveshafts and belts | ROI нөлөө: Талбайн өгөгдөл нь дундажийг харуулж байна 1822% reduction in energy consumption per ton crushed versus standard drive systems.

Vortex Chamber Design & Liner Geometry | Техникийн үндэслэл: Computermodeled chamber profile that creates interparticle rockonrock crushing in the upper chamber | Үйл ажиллагааны ашиг тус: Directs wear away from jaw plates at the feed point, increases throughput volume, and promotes a more cubical product shape | ROI нөлөө: Extends jaw plate service life by an estimated 3050%, directly reducing wear part cost per ton and downtime frequency.

Тоос дарах нэгдсэн коллектор | Техникийн үндэслэл: Internal piping system delivering lowvolume, highpressure mist at key dust generation points within the chamber | Үйл ажиллагааны ашиг тус: Ханах материалгүйгээр тоосыг эх үүсвэрээс нь дарна; operates on less than 15 liters/minute of water | ROI нөлөө: Eliminates need for external spray bars and reduces water consumption by ~70%, often bringing crusher emissions within permit limits without additional capital investment.

Acoustic Damping Armor | Техникийн үндэслэл: Multilayer composite panels fitted to crusher frame sides and hopper | Үйл ажиллагааны ашиг тус: Absorbs highfrequency mechanical noise generated by the crushing process | ROI нөлөө: Reduces sound power levels by up to 10 дүүдэр(Аг), aiding compliance with stringent site noise regulations (жишээ нь e., <85 дүүдэр(Аг) операторын станцууд дээр).

Smart Chamber Access & Тохируулга | Техникийн үндэслэл: Hydraulically assisted toggle tensioning system and rear wedge lock mechanism | Үйл ажиллагааны ашиг тус: Enables remote setting adjustment via PLC interface and simplifies liner changeout procedures; reduces jaw plate replacement downtime by approximately 40% | ROI нөлөө: Lowers labor costs for maintenance events and increases plant availability.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Загвар: EcoFriendly JC5000 Jaw Crusher
Тэжээх: 1300мм x 1000мм (51" x 40")
Тэжээлийн дээд хэмжээ: 1100мм (43")
Хажуу талын тохиргооны хүрээ: 150 300мм (6" 12")
Хүчин чадлын хүрээ: 450 750 цагт тонн (материалын төрлөөс хамаарна & Css)
Жолооны эрчим хүчний шаардлага: 200 kw (IE4rated electric motor standard)
Суулгасан нийт хүч: 225 kw (includes hydraulic system & туслахууд)
Бутлуурын жин (моторыг эс тооцвол & суурь хүрээ): Ойролцоогоор 62,000 кг
Үндсэн материалын үзүүлэлтүүд: Үндсэн хүрээ Үйлдвэрлэсэн ган хавтан (S355J2 зэрэг); Jaw plates Premium XT710 manganese steel; Eccentric shaft Forged alloy steel EN24.
Байгаль орчны үйл ажиллагааны хүрээ: Орчны температур 20 ° C-аас + 45 ° C хүртэл; Dust suppression system operational down to +5°C with optional heater trace.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Боржингийн карьерын өргөтгөл | Сорилт: A major quarry needed to increase primary crushed output by 25% but was constrained by existing grid power capacity and permit limits on sitewide noise. Adding a conventional crusher would require costly substation upgrades. | Хариу: Installation of one EcoFriendly JC5000 Jaw Crusher as the new primary unit, replacing two older machines. The lower power draw per ton allowed higher throughput within existing power limits. The integrated acoustic damping was critical for permit approval.| Үр дүн: Хүрсэн a 28% increase in hourly production while reducing primary circuit energy consumption by 18%. Site noise mapping confirmed compliance, avoiding over $250k in anticipated electrical infrastructure costs.

Urban Recycling Center Development | Сорилт: A contractor establishing a fixedsite construction & demolition waste recycling plant faced strict urban emissions controls and needed consistent product from highly variable reinforced concrete feed.| Хариу: The JC5000 was selected for its integrated dust suppression and ability to handle large rebarladen slabs without risk of bridging. The robust hydraulic setting adjustment allowed quick changes between C&D waste streams.| Үр дүн: The plant consistently meets particulate matter (PM10) monitoring requirements. The crusher maintains a consistent 600 tph throughput on mixed C&D feed, producing a cleanly fractured product with minimal fines generation for highervalue aggregate yield.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

The EcoFriendly JC5000 Jaw Crusher is offered in three configured tiers:

1. Үндсэн тохиргоо (I шат): Includes crusher body, IE4 motor/sheaves/vbelts, хөтөч жолоодох, basic lubrication system, мотор асаагуур.
2. Оновчтой тохиргоо (Tier II Most Common): Adds integrated dust suppression manifold, acoustic damping armor panels, hydraulic setting adjustment system, automated lubrication unit.
3. Fully Integrated Skid (Tier III): Includes Tier II features plus a heavyduty vibrating grizzly feeder mounted on a common baseframe with walkways/ladders/stairs for simplified installation.

Нэмэлт боломжууд нь янз бүрийн эрүү хавтангийн профайлыг агуулдаг (standard/quarry/superteeth), various monitoring sensors (доторлогооны хувцас,хэм,чичир),and an RTU/PLC control package for remote monitoring.

Service packages range from basic commissioning support up to comprehensive multiyear performance contracts covering planned maintenance,хөдөлмөр,and wear parts.Financing options include straight capital purchase,fixedterm leasetoown agreements,and tailored throughputbased rental contracts for projectbased work. Eco-Friendly Jc5000 Jaw Crusher

8.Түгээмэл асуултууд

Q:What are the infrastructure requirements for installing the JC5000?
Аг:The crusher requires a reinforced concrete foundation designed to specific dynamic loads.Power supply must be sized for an IE4 ,200kW motor with softstart capability.Access for maintenance,a luffing jib crane or overhead gantry,and adequate space around all service points are necessary.Detailed civil drawings are provided upon order confirmation

Q.How does this machine handle tramp metal or uncrushable objects?
A.The JC5000 utilizes a robust hydraulic toggle tensioning system that acts as both setting adjustment overload protection.In event of an uncrushable object,the hydraulic system allows toggle plate relief minimizing risk catastrophic damage.The system can be reset quickly once obstruction cleared

Q.Can we use existing nonproprietary jaw plates or must we use OEM parts?
A.The vortex chamber design performance is certified using specific OEM premium alloy plates.We strongly recommend their use guarantee stated capacity wear life.Substituting generic plates will void warranty may reduce throughput efficiency increase operating cost per ton

Q.What typical returnoninvestment period can be expected?
A.ROI period varies based local energy costs utilization rates material abrasiveness.In typical hard rock application where energy costs are moderatehigh operators report payback periods between 18 months based primarily savings from reduced energy consumption extended wear part life increased availability

Q.Is training provided our maintenance staff?
A.Comprehensive onsite training conducted during commissioning covers safe operation routine inspection procedures troubleshooting guides major component replacement.This supplemented detailed operation maintenance manuals digital access instructional videos