Байгальд ээлтэй кокс чичиргээт дэлгэц нийлүүлэгчид

Eco-Friendly Coke Vibration Screen Suppliers

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H1: Өндөр үр ашиг, EcoFriendly Coke Vibration Screens for Sustainable Mineral Processing 1. PAINPOINT DRIVEN OPENING Is your coke screening operation struggling with the balance between productivity, Бүсны чанар, хүрээлэн буй орчны дагаж мөрдөх? Traditional screening methods often fall short, leading to significant operational and financial burdens. Excessive Dust Emissions & Environmental NonCompliance: Uncontrolled airborne fines from dry screening…

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H1: Өндөр үр ашиг, EcoFriendly Coke Vibration Screens for Sustainable Mineral Processing

1. PAINPOINT DRIVE NOLEING

Is your coke screening operation struggling with the balance between productivity, Бүсны чанар, хүрээлэн буй орчны дагаж мөрдөх? Traditional screening methods often fall short, leading to significant operational and financial burdens.

Excessive Dust Emissions & Environmental NonCompliance: Uncontrolled airborne fines from dry screening create health hazards, contaminate plant areas, and risk costly regulatory fines. How can you meet stringent air quality standards without sacrificing throughput?
High Moisture Content & Screening Inefficiency: Wet or sticky coke can blind screen decks rapidly, drastically reducing effective screening area and classification accuracy. This leads to missized product and constant downtime for manual cleaning.
Эрт элэгдэл & Төлөвлөөгүй завсарлага: Abrasive coke particles accelerate wear on screen panels, тавцан, and vibrator mechanisms. Frequent component replacements and unplanned stoppages erode your maintenance budget and production schedule.
Хячим цатлаг эрчим & Үйл ажиллагааны өндөр зардал: Inefficient vibration technology and highfriction material flow force motors to work harder, driving up your plant's energy consumption per ton of processed material.

Addressing these challenges requires a solution engineered for the specific properties of metallurgical and petroleum coke. Зөв ecofriendly coke vibration screen directly targets these pain points to deliver measurable reliability and return on investment.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

Тухайлах ялгац гишүүн ecofriendly coke vibration screen хүнд даац юм, linear motion screening machine designed for the precise size classification of coke while minimizing environmental impact. It employs a controlled vibratory action to separate feedstock into defined fractions—such as blast furnace coke, самар кокк, and breeze—with high efficiency and low dust generation.

Үйл ажиллагааны ажлын урсгал:
1. Хяналттай тэжээл: Coke feedstock is evenly distributed across the full width of the screen inlet via an integrated feed box or conveyor.
2. Үр дүнтэй давхаргажилт & Хуваах: Хос эсрэг эргэдэг доргиулагч мотор нь шугаман шидэлтийн хөдөлгөөнийг үүсгэдэг. Энэ үйлдэл нь материалыг давхарга болгодог, forcing finer particles down through multiple decks of selected screen media (полиуретан, резин, эсвэл нэхмэл утас) while conveying oversize along the deck length.
3. DustManaged Discharge: Sized fractions are discharged into sealed chutes or onto enclosed conveyors. Optional integrated dust extraction points at transfer zones capture airborne particulates before they escape into the plant environment.

Хэрэглээний хамрах хүрээ: Primary and secondary sizing of metallurgical (уулзсан) карк, petroleum (pet) карк, and recarburizers in steel plants, цутгах үйлдвэрүүд, anode production facilities, болон бөөнөөр нь зөөвөрлөх терминалууд.
Хувьсгал: Not designed for extreme temperature materials (exceeding 120°C) without specialized seals and components. Maximum feed size is limited by the physical dimensions of the feed inlet and deck structure.

3. ҮНДСЭН ОНЦЛОГ

Enclosed Deck Design with Dedicated Extraction Points | Техникийн үндэслэл: Negative pressure containment zones | Үйл ажиллагааны ашиг тус: Captures dust at source before it becomes airborne | ROI нөлөө: Reduces housekeeping costs by up to 40% and mitigates risk of environmental penalties

AntiBlinding Screen Media Systems | Техникийн үндэслэл: Polyurethane or rubber panels with flexible cleaning balls/rings | Үйл ажиллагааны ашиг тус: Maintains open screen area for consistent throughput with sticky materials | ROI нөлөө: Скрининг үр ашгийг дээшлүүлнэ 1525%, reducing product loss to incorrect fractions

LowFriction Liner Kits | Техникийн үндэслэл: UHMW polyethylene or abrasionresistant steel liners on feed zone & хажуугийн хавтан | Үйл ажиллагааны ашиг тус: Protects structural components from abrasive wear | ROI нөлөө: Extends service life of critical wear parts by over 50%, сэлбэг хэрэгслийн бараа материалын зардлыг бууруулах

EnergyOptimized Dual Vibrator Drive | Техникийн үндэслэл: Synchronized highefficiency IE3 motors with precision imbalance weights | Үйл ажиллагааны ашиг тус: Delivers consistent linear stroke with lower power draw | ROI нөлөө: Талбайн өгөгдөл нь a 1020% reduction in energy consumption compared to standard bruteforce designs

Modular Deck Assembly & QuickChange Clamping | Техникийн үндэслэл: Boltfree tensioning systems using rubber buffers or wedge locks | Үйл ажиллагааны ашиг тус: Allows single operators to replace screen panels in under 30 хоёр хоног | ROI нөлөө: Cuts planned maintenance downtime by more than half

Хувьсах давтамжийн хөтөч (VFD) Тохиромжтой байдал | Техникийн үндэслэл: Integrated motor control for adjustable amplitude/frequency | Үйл ажиллагааны ашиг тус: Finetune screening action for varying feed rates or moisture content without mechanical changes| ROI нөлөө: Optimizes performance across multiple coke grades from a single machine

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД Байгальд ээлтэй кокс чичиргээт дэлгэц нийлүүлэгчид

Загварын хүрээ & Хүчин чадал: 1.2м-ээс 3.6м хүртэлх өргөнтэй; 4.8м-ээс 10м хүртэл урттай; -аас хүчин чадал 150 дээр нь 1,200 метр тонн/цаг (нүхний хэмжээ болон материалын нягтаас хамаарна).
Эрчим хүчний шаардлага: -аас хос доргиурт мотор 2 x 7.5 кВт 2 x 45 kw; standard supply at 415V/50Hz or customized; compatible with VFDs.
Материалын үзүүлэлтүүд: Mainframe carbon steel ST37; Contact parts abrasionresistant steel AR400 or optional stainlesssteel liners; Screen media tensionable polyurethane, резин, or hybrid systems.
Физик хэмжээсүүд: Загвараас хамаарч өөр өөр байдаг; typical footprint for a midsize unit is approximately Length=7m x Width=2.5m x Height=1.8m.
Байгаль орчны үйл ажиллагааны хүрээ: Орчны температурын хүрээ: 20°C-аас +40 °C хүртэл; Maximum material temperature (стандарт): Up to 80°C; Sealed bearing housings rated IP66 for dust/water protection.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Гангийн үйлдвэрийн Домен зуухны тэжээл бэлтгэх | Сорилт: A major integrated steel mill faced frequent screen blinding from surface moisture on coke fines (<10мм), causing undersize contamination in BF charge material and excessive manual rodding downtime.| Хариу: Installation of two largecapacity ecofriendly coke vibration screens fitted with nonblinding polyurethane panels on the bottom deck dedicated to fines separation.| Үр дүн: Screening efficiency for the fines fraction increased from ~78% to consistently over 95%. Гараар цэвэрлэх хөндлөнгийн оролцоог арилгасан, reclaiming an estimated $65k annually in labor costs while improving blast furnace burden consistency.

Petroleum Coke Terminal – Export Sizing Operation | Сорилт: A bulk terminal needed to size petcoke into three strict fractions for different export customers but was generating significant dust plumes during loading operations.| Хариу: Deployment of enclosed ecofriendly coke vibration screens with integrated skirt sealing at all transfer points connected directly to the site's baghouse system.| Үр дүн:Dust emissions were contained within permitted levels (<10мг / м³), ensuring compliance during port authority audits.The sealed system also reduced annual material loss from windage by an estimated $40k worth of product.

Foundry Recarburizer Production Line Upgrade

Сорилт:A specialty carbon plant producing recarburizer experienced high wear costs on their existing screens due to extreme abrasiveness of calcined anthracite/coke mix.Solution:A customdesigned ecofriendly coke vibration screen featuring full UHMW liners on all internal surfaces paired with specialized ceramicfortified polyurethane screen panels was installed as part of a line upgrade.Retrofitting this equipment resulted in an immediate tripling of wear component life comparedto previous units.The total costof ownershipfor screensection droppedby approximately35%,andproduct consistency improveddue toreduced panel deformationover time.