H1: Maximize Throughput and Minimize Cost with Custom Crushing and Screening Equipment

PAINPOINT DRIVE NOLEING

Are unpredictable feed materials and fluctuating market demands eroding your profit margins? Inconsistent product specification, элэгдлийн хэсгийн хэт их хэрэглээ, and unplanned downtime are not just operational headaches—they directly impact your bottom line. Эдгээр нийтлэг сорилтуудыг авч үзье:
Хувьсах түүхий эд: Гэгүүэг, ХӨДӨЛМӨР, and moisture content fluctuate, causing chokeups, accelerated wear, болон гадаад бүтээгдэхүүн.
Төлөвлөөгүй завсарлага: Component failures during critical production windows lead to costly standstills for repairs and lost contract opportunities.
Үр ашиггүй материалын урсгал: Bottlenecks between crushing stages or screening decks limit overall plant capacity, боломжит орлогыг ашиглаагүй орхих.
Онцгой үйл ажиллагааны зардал: Доторлогоо байнга солигддог, боловсруулсан тонн тутамд эрчим хүчний зарцуулалт өндөр, and manual adjustments consume labor and budget.

Is your operation sacrificing efficiency by forcing nonuniform material through a generic system? A tailored approach to material reduction can address these exact issues.

БҮТЭЭГДЭХҮҮНИЙ ТОЙМ: CUSTOM CRUSHING AND SCREENING SOLUTIONS

A custom crushing and screening plant is an engineered system designed from component selection to layout for your specific feed material, target product specifications, Сайтын хязгаарлалт, болон үйлдвэрлэлийн зорилго. Unlike standard units, it optimizes the entire workflow:
1. Нийт хэмжээг бууруулах: Customconfigured jaw or gyratory crushers selected for maximum intake size and hardness.
2. Урьдчилсан үзлэг & Холбооны хязгаар: Efficient removal of fines or oversize material before secondary crushing to reduce unnecessary load and wear.
3. Хоёрдогч/Гуравдагч бутлах: Cone or impact crushers chosen and set for the required reduction ratio and product shape (Хүю Бид).
4. Precise Product Classification: Multideck vibrating screens sized and angled to accurately separate multiple product fractions.
5. Материалын нэгдсэн зохицуулалт: Customlength conveyors, шилжүүлэх цэгүүд, and chute work designed to eliminate plugging and spillage.

Хэрэглээний хамрах хүрээ & Хувьсгал: Ideal for fixedsite quarries, томоохон уурхайн үйл ажиллагаа, major construction projects requiring onsite aggregate production, and advanced recycling facilities processing complex feed streams. A custom solution requires a detailed material analysis and site assessment; it is not typically suited for operations requiring frequent relocation.

ҮНДСЭН ОНЦЛОГ

Engineered Chamber Geometry | Техникийн үндэслэл: Кинематик динамик & material trajectory modeling | Үйл ажиллагааны ашиг тус: Optimized nip angle and crushing stroke for your specific material increases throughput by 1525% while producing a more consistent particle size distribution. | ROI нөлөө: Шалгалтын бүтээгдэхүүний өндөр гарц нь эргэлтийн ачааллыг бууруулдаг & тонн тутамд эрчим хүчний зардал.

ApplicationSpecific Wear Packages | Техникийн үндэслэл: Metallurgical analysis of abrasion/impact forces | Үйл ажиллагааны ашиг тус: Бүس, гаралт, and screen media alloys are selected based on your material's silica content & impact index, extending service life by 3050%. | ROI нөлөө: Lower cost per ton for wear parts & reduced frequency of changeout downtime.

Dynamic Load Management System | Техникийн үндэслэл: Realtime amperage & pressure monitoring with automated control logic | Үйл ажиллагааны ашиг тус: Crusher setting & feeder rate automatically adjust to prevent overloads in iron or tramp metal events, protecting the drive train. | ROI нөлөө: Avoidance of catastrophic component failure saves an average of $50k+ per incident in parts/labor.

Модульчлагдсан үйлдвэрийн тохиргоо | Техникийн үндэслэл: Structural engineering with standardized interface points | Үйл ажиллагааны ашиг тус: Enables future expansion (гуравдагч хэлхээг нэмэх) or reconfiguration for new products without complete rebuilds. | ROI нөлөө: Protects capital investment longterm; adapts to new contract requirements with minimal additional expenditure.

Төвлөрсөн тослох & Нөхцөл байдлын хяналт | Техникийн үндэслэл: Automated lubrication intervals based on bearing load cycles & integrated vibration sensors | Үйл ажиллагааны ашиг тус: Чухал холхивч нь гарын авлагын оролцоогүйгээр зөв тосолгооны материалыг хүлээн авдаг; provides early warning of misalignment or component degradation. | ROI нөлөө: Алдаа дутагдлын хоорондох дундаж хугацааг нэмэгдүүлнэ (MTBF) хүртэл 40%, enabling planned maintenance.

ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт (Ерөнхий ургамал) | Custom Crushing And Screening Solution | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Тоног төхөөрөмжийн ерөнхий үр ашиг (OEE) | 7075% typical availability/utilization/quality rate mix| 8590% through optimized flow & reliability features| +1520% |
| Tons Processed per Wear Part Dollar| Суурь (материалаас хамаарч өөр өөр байдаг) | Increased via alloy selection & chamber design optimization| +3050% |
| Эрчим хүчний хэрэглээ (кВт.ц/тн) | Dependent on poorly matched motor sizing & recirculating loads| Reduced via efficient load distribution & minimized bottlenecks| 1020% |
| Бүтээгдэхүүний тодорхойлолтын нийцтэй байдал (% within tolerance) | Reliant on operator adjustment; can vary ±10%| Automated settings & matched components maintain ±5% tolerance| +50% тууштай байдлыг сайжруулах |

ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Specifications are determined by client requirements; below is a representative model framework:

Дизайн хүчин чадлын хүрээ: 200 1,500 цагт тонн
Анхдагч бутлуурын сонголтууд: Эрүүлийн тусламж (1,200мм х 830мм тэжээлийн нээлхий) эсвэл Gyratory бутлуур (54” head diameter), selected based on feed size analysis.
Хоёрдогч/Гуравдагч бутлуурын сонголтууд: Heavyduty cone crushers with multiple crushing chamber profiles available; гидравлик тохируулга & clearing systems standard.
Дэлгэцийн тавцан: Highenergy vibrating screens up to 3 тавцан; sizes from 2.4m x 6m to 3m x 8m; polyurethane or wire mesh panels as required.
Эрчим хүчний шаардлага: Integrated electrical package from 800 кВА хүртэл 2500 кВА тохиргооноос хамаарна; all motors premium efficiency IE3/IE4 class.
Бүтцийн үйлдвэрлэл: Primary frame constructed from hightensile steel (ASTM A572 зэрэг 50); abrasionresistant steel liners (AR400/500) at all wear points.
Байгаль орчны үйл ажиллагааны хүрээ: 25 ° C-аас + 45 ° C хүртэлх орчны температурт зориулагдсан; dust suppression system manifold included as standard; sound enclosures available to achieve <85 дүүдэр(Аг) операторын станцууд дээр.

ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Боржингийн карьерыг өргөтгөх төсөл

Сорилт: An existing quarry needed to increase production of railway ballast (40мм +20мм чип) while simultaneously producing more manufactured sand (5мм). Their existing plant created excessive fines in the ballast fraction.
Хариу: Implementation of a custom threestage plant featuring a primary jaw crusher, secondary cone crusher in closed circuit with a doubledeck screen for ballast separation, and a tertiary cone crusher dedicated to sand production with an integrated air classifier.
Үр дүн: Тогтворжуулагчийн гарц нэмэгдсэн 22%, meeting stringent fracture count specifications. Sand production provided a new highvalue product line. Overall plant throughput rose by 35%.

Со&D Recycling Facility Upgrade

Сорилт: A recycling operation faced constant jamming in secondary impactors due to uncrushable contaminants (даржих, мод) in concrete feed. Downtime was exceeding 15 долоо хоног бүр цаг.
Хариу: A customdesigned heavyduty scalping screen was installed ahead of secondary crushing to remove 40mm fines ба oversize contaminants via dualmaterial separation decks. The downstream impactor was specified with enhanced tramp metal protection.
Үр дүн: Unplanned downtime related to jams decreased by over 90%. The removal of fines prior to secondary crushing reduced wear rates by an estimated 28%. Үйлдвэрийн хүртээмж мэдэгдэхүйц нэмэгдсэн.

АРИЛЖААНЫ ХЭРЭГЛЭЭ

Custom solutions are priced based on scope. We provide transparent tiered engineering proposals:

1. Үндсэн тоног төхөөрөмжийн багц: Includes primary crusher feeder module(s), one secondary crushing/screening module configured per initial analysis,
дамжуулагч,and walkway access structures.Estimated Range:$2$5 сая ам.доллар
2. Нэмэлт шинж чанарууд:
Tertiary Crushing/Specialized Fines Recovery Module
Бүрэн PLC автоматжуулалт & SCADA Control Room
Advanced Dust Suppression Fogging System
Онгоцны жин & Production Tracking
Extra Set of ApplicationSpecific Wear Parts

3.Үйлчилгээний багцууд:
Ашиглалтын хяналт& Операторын сургалт
Planned Maintenance Agreements with guaranteed response times
Алсын оношлогоо& Predictive Analytics Subscription

4.Санхүүжилтийн сонголтууд:
Flexible commercial structures are available including capital lease,purchase leaseback,and project financing tailored for major capital equipmentwith terms alignedto expected payback periods

Түгээмэл асуултууд

Q1.How do you determine the right crusher type(jaw vs.gyratory vs.cone vs impactor )for our custom plant?
A1.The selection is based on laboratory analysisof your representative feed sample measuring compressive strength abrasion index(Al)and moisture content combinedwith your required capacityand product shape goals.Primary stage selection hinges on feed sizeand hardness while secondary/tertiary choices focuson reduction ratioand cubicity

Q2.What is the typical lead timefrom design approvalto commissioningfor acustomcrushingandscreeningplant?
A2.Fora comprehensive system lead timesrange from8to14months.This includesdetailed engineering fabrication assembly factory testing disassemblyfor shipmentand re commissioningat your site Timelinesare confirmedafterthe initial scoping phase

Q3.Can acustomplantbe relocatedif oursite changes?
A3 Yes themodular design philosophyensures key sectionscan be dismantled transportedand re erectedat anew site Structural integrityis maintainedthroughthis process thoughsome reassembly inspectionand recertificationis required whichwe can manageunder aservice contract

Q4 How doesacustomsolutionimpactourpermanencestaffingrequirements?
A4 Field datashows thatwell automatedcustomplants oftenrequire feweroperators formanual monitoringbut place apremiumon higher skilledmaintenance technicians Our trainingprogramsare designedtoupskillyour teamtomanage the moresophisticatedsystems effectively

Q5 Are performance guaranteesofferedwith acustomcrushingandscreeningsolution?
A5 Yes we provideguaranteeson throughputcapacity finalproductgradation meeting agreed specifications powerconsumptionperton processedand keywear partlifebasedon the providedfeedmaterialanalysis Theseare formalizedinthecontract

Q6 What happensif ourfeedmaterialcharacteristicschangesignificantlyovertime(e.g mining adifferentseam)?
A6 The modularnatureallowsfor future reconfiguration Chambersettingswear linerprofilesandevencrusherchambercomponentscan be changedorupdatedto accommodate newmaterialpropertieswithin theexistingplantfootprint This adaptabilityis acorebenefitofcustomengineering

Q7 Howisthepricingstructuredandwhatdepositsarerequired?
A7 Pricingisfixeduponfinalengineeringapproval Apayment scheduleistypically alignedwithmajor manufacturingmilestones suchasreleaseofengineering steelcutting majorassembly completion factoryacceptancetestingand shipment Initialdepositrequirementsvarybasedonprojectsizeandfinancingmethod