H1: Өндөр ургац, Өндөр үр ашиг 500 TPH алт олборлох угаах үйлдвэр

1. PAINPOINT DRIVE NOLEING

Scaling alluvial or eluvial gold recovery to 500 tonnes per hour presents distinct operational and financial challenges. Та мэдэрч байна уу:
Дамжуулалтын саад бэрхшээл: Inconsistent feed handling or inadequate scrubbing capacity limiting your plant to below its designed tonnage, leaving potential revenue in the ground.
Онцгой үйл ажиллагааны зардал: Усны хэт их хэрэглээ, high fuel usage for power generation, and frequent component wear in abrasive conditions directly eroding profit margins.
Нөхөн сэргээх алдагдал: Fine gold losses in the sluicing or concentration stages due to inefficient separation technology or poor process control.
Хэт их зогсолт: Frequent maintenance stops due to undersized components, unoptimized material flow, or the failure of a single critical unit halting the entire 500 TPH line.
Deployment Complexity: Extended installation and commissioning timelines for modular plants that lack true plugandplay design, delaying your project's cashflow positive date.

The central question for project managers is: Та хэрхэн найдвартай байдалд хүрэх вэ, costpertonne processing at a 500 TPH scale while maximizing recovery and minimizing operational overhead?

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

Манай инженерийн шийдэл нь бүрэн гүйцэд юм, модульчлагдсан 500 Tph алт олборлох угаах үйлдвэр. This turnkey system is designed for highvolume recovery of gold from alluvial, шороон орд, мөн элювийн ордууд. The operational workflow is optimized for continuous, highcapacity processing:

1. Үндсэн тэжээл & Цэвэрлэх: Runofmine material is uniformly fed into a robust scrubber for aggressive clay breakdown and ore preparation.
2. Хэмжээ тогтоох & Хог хаягдлаас татгалзах: Efficient screening separates oversize waste rock and directs sub8mm (тохируулах боломжтой) material to the concentration circuit.
3. Таталтыг татаж: Primary and secondary gravity concentration stages (жишээ нь e., enhanced sluices, төвөөс зугтах баяжуулах үйлдвэрүүд) recover gold across a broad particle size range.
4. Гэрийн ажлын удирдлагын удирдлагменежсаар & Устай харьцах: An integrated water recirculation system minimizes fresh water requirements, while stacked tailings handling is designed for environmental compliance.

Хэрэглээний хамрах хүрээ: Ideal for largescale alluvial operations, гол мөрний ордууд, and weathered eluvial zones with significant clay content. This plant is engineered for semimobile or fixed installation on prepared pads.

Гол хязгаарлалт: This plant is not designed for hard rock (дүүрэх) ore processing requiring crushing and milling circuits.

3. ҮНДСЭН ОНЦЛОГ

Хүнд даацын скруббер модуль | Техникийн үндэслэл: Дотоод өргөгчтэй өндөр эргэлттэй бөмбөрийн хөтөч | Үйл ажиллагааны ашиг тус: Effective disintegration of cemented clays and agglomerates, ensuring liberated feed to downstream screens | ROI нөлөө: Reduces recirculation load and prevents blockages, directly supporting sustained 500 TPH дамжуулах чадвар.

Tiered Vibrating Screen Deck | Техникийн үндэслэл: Multislope screen design with polyurethane panels | Үйл ажиллагааны ашиг тус: Highefficiency sizing with reduced blinding; precise split between coarse waste (+8мм), process gravels (82мм), болон торгууль (2мм) | ROI нөлөө: Optimizes feed to specific concentration units, improving overall recovery efficiency by ensuring correct particle size distribution.

Parallel Concentrator Circuitry | Техникийн үндэслэл: Duplicated gravity concentration lines with independent feed control | Үйл ажиллагааны ашиг тус: Provides operational redundancy; allows maintenance on one line while the other operates at reduced capacity | ROI нөлөө: Mitigates total plant downtime risk by up to 50% for circuit servicing, өдөр тутмын үйлдвэрлэлийн зорилтыг хамгаалах.

Intelligent Water Recirculation System | Техникийн үндэслэл: Multistage settling ponds/clam tank design with variablespeed pump control | Үйл ажиллагааны ашиг тус: хүртэл сэргээдэг 85% дахин ашиглах технологийн усны; clarifies water before recirculation to prevent pump wear | ROI нөлөө: Cuts freshwater sourcing and pumping costs significantly—critical in remote or arid regions.

Төвлөрсөн PLC хяналт & Дуусг m түвшин | Техникийн үндэслэл: Мотор ачааллыг хянах HMI интерфейс бүхий үйлдвэрлэлийн програмчлагдсан логик хянагч, тэжээлийн хувь хэмжээ, болон насосны төлөв | Үйл ажиллагааны ашиг тус: Enables singleoperator overview of the entire washing plant; provides early fault detection diagnostics | ROI нөлөө: Lowers labor requirements per tonne processed and allows predictive maintenance scheduling to avoid catastrophic failures.

Модульчлагдсан BoltTogether дизайн | Техникийн үндэслэл: Structural steel modules with standardized connection points | Үйл ажиллагааны ашиг тус: Reduces onsite fabrication; enables faster installation using local crews with standard lifting equipment | ROI нөлөө: Shortens commissioning timeline by an estimated 30%, үйлдвэрлэлийн хугацааг хурдасгах.

Элэгдэлд тэсвэртэй доторлогооны багц | Техникийн үндэслэл: Highchrome wear plates and urethane liners in all highwear chutes and launders | Үйл ажиллагааны ашиг тус: Extends service life of critical material transfer points from months to years in abrasive silica environments | ROI нөлөө: Lowers longterm spare parts inventory costs and reduces downtime associated with liner replacement.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт (500 TPH масштаб) | Бидний 500 TPH Gold Washing Plant Solution | Давуу тал (% Сайжруулалт) |
|||||
| Тогтвортой дамжуулалт | Frequent dips to ~420450 TPH due to feed inconsistencies | Maintains ±490 TPH via controlled feed & scrubber design | +10% Uptime Efficiency |
| Усны хэрэглээ | ~1500 m³ per hour | ~1200 m³ per hour via closedloop recirculation |20% Resource Use |
| Нарийн алтны нөхөн сэргээлт (<100 шүүр) 7075% capture rate in primary sluice 8082% capture rate via optimized multistage circuit +10% Recovery Yield |
| Үйлдвэрийг бүрэн ашиглалтад оруулах хугацаа 1216 бүрэлдэхүүн хэсэг ирснээс хойш долоо хоногийн дараа 810 урьдчилан угсарсан модулиудын улмаас долоо хоног 33% Суулгах хугацаа |
| Critical Component Wear Life (Скруббер доторлогоо) 68 сарын дундаж 1214 months guaranteed with specified liner package +80% Үйлчилгээний интервал |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Дизайн хүчин чадал: 500 Цагт тонн (хуурай тэжээл)
Тэжээлийн дээд хэмжээ: 250 мм хүртэл
Эрчим хүчний шаардлага: Ойролцоох. 850 kVA total installed power (Diesel generator set or grid connection)
Усны шаардлага (Makeup): Ойролцоох. 300 m³/hr fresh water at peak operation
Үндсэн материалын үзүүлэлтүүд:
Бүтцийн ган: ASTM A36
Элэгдлийн гадаргуу: AR400 Steel / HighChrome цутгамал төмөр / Polyurethane as specified
Дэлгэцийн самбар: Polyurethane tensioned panels
Физик хэмжээсүүд (Modular Layout): Ойролцоох. Length 85m x Width 25m x Height 12m (configured).
Байгаль орчны үйл ажиллагааны хүрээ: Designed for 20°C to +50°C ambient temperature. Dust suppression kit available for arid environments.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Баруун Африкт томоохон хэмжээний аллювийн ажиллагаа

Сорилт Олон жижиг үйлдвэрээс сайжруулахад боловсорсон сайт шаардлагатай (~300 TPH total) to a singlestream highcapacity plant to reduce operating footprint and labor costs while processing deeper gravels with higher clay content.
Solution Implementation of our complete modular 500 Tph Gold Mining Washing Plant with an emphasis on the heavyduty scrubbing module and expanded water management system.
Results The consolidated plant achieved a sustained throughput of 480 TPH at a lower cost per tonne than three legacy plants combined. Claybound gold recovery improved by an estimated 8%, contributing directly to increased overall yield within the first quarter.

Eluvial Deposit Development in Central Asia

Challenge A new project faced strict environmental regulations on water use and tailings discharge in a region with limited water access.
Solution Deployment of our washing plant configured with the advanced Intelligent Water Recirculation System alongside highcapacity mechanical dewatering screws on tailings lines.
Results Field data shows freshwater consumption was reduced by over75%. The drier tailings stack allowed for more stable depositionand facilitated site rehabilitation planning meeting regulatoryaudits successfully

Арилжааны асуудал

Equipment pricing is structured around three core tiers:

1\. Base Plant Package Includes all major modulesfeed system scrubber screening decks primary gravity sluices basicwater pumps PLC controls structural steel walkways

2\. Enhanced Recovery Package Adds secondary centrifugal concentrators security controls trommel screen optionfor sticky material upgraded instrumentation

3\. Turnkey Site Package Includes full civil engineering drawings foundation packs piping electrical harnesses commissioning supervision operator training

Optional Features Onsite power generation packages dust suppression covers advanced metallurgical test work support remote monitoring telemetry

Service Packages We offer tiered annual service agreements from basic technical support upto guaranteed parts availabilitywith onsite technician coverage Financing options including leaseto ownand milestonebased project financing are available through our partners

Түгээмэл асуултууд

Q What type offeed preparationis required beforetheplant
A Theplantis designedfor runofmineROMalluvialmaterialupto250mm Optimal performance requiresa frontend loaderorfeeder capableof providing consistent nonsegregatedfeedto thereceiving hopper Precrushingisnot typicallyrequired

Q How manyoperatorsare neededtoruntheplant
A ThecentralizedPLCcontrolsystemallowsforefficientoperationbya crewof34personnelonecontrolroomoperatorand23floor personnelformonitoringandbasicmaintenance

Q Arethemodulescompatiblewithothermanufacturers'equipment
A Yes Interfacingpointsfeedchutes slurrydischarge pumpsare designedtostandardindustry sizes Electricalcontrolpanelscanbe configuredtomatchyour existing site voltageandprotocolrequirements

Q Whatisthetypicalleadtimefromorderto shipment
A ForastandardBasePlantPackage leadtimeis2024weeks dependingoncurrentproduction schedule Enhancedpackagesmayadd24weeks

Q Doyouprovideperformanceguarantees
A Yes Weprovideguaranteesonsustainedthroughput mechanicalavailability ofthecoremodulesandwaterrecirculationrates basedonagreedfeedmaterialcharacteristicsprovidedduringtheengineeringphase

Q Whatisthesparepartsstrategyforremotelocations
A Werecommendandinventoryaninitialcriticalspareskit tailoredtoyoursite Wealsomaintainregionalwarehousestockingforwearscomponentswithpriorityairfreightsupport

Q Canyouassistwithpermittingandenvironmental documentation
A Yes Wecanprovidecomprehensiveprocessflow diagrams massbalance calculations equipmentdatasheetsandspecificationsheetsrequiredforenvironmentalandoperatingpermitapplications