Бутлах, шигших тоног төхөөрөмж нийлүүлэгчид бөөнөөр захиалга

Товч тодорхойлолт:

1. Ашиглалтын зардал нэмэгдэж, урьдчилан таамаглах аргагүй зогсолт нь таны төслийн ашгийг бууруулж байна.? Үйлдвэрийн менежерүүд болон инженерийн гүйцэтгэгчид, inefficient bulk material processing directly impacts profitability. Нийтлэг бэрхшээлүүд орно: Засвар үйлчилгээний өндөр зогсолт: Frequent liner changes and component wear in abrasive environments halt production for days. Тогтворгүй бүтээгдэхүүний зэрэглэл: Unreliable screening leads to…


Бүтээгдэхүүний дэлгэрэнгүй

Бүтээгдэхүүний бичиг

1. PAINPOINT DRIVE NOLEING

Үйл ажиллагааны зардал нэмэгдэж, урьдчилан таамаглах боломжгүй зогсолт нь таны төслийн ашгийг бууруулж байна? Үйлдвэрийн менежерүүд болон инженерийн гүйцэтгэгчид, inefficient bulk material processing directly impacts profitability. Нийтлэг бэрхшээлүүд орно:
Засвар үйлчилгээний өндөр зогсолт: Frequent liner changes and component wear in abrasive environments halt production for days.
Тогтворгүй бүтээгдэхүүний зэрэглэл: Unreliable screening leads to offspec product, causing recrushing cycles and wasted energy.
Хэт их эрчим хүчний хэрэглээ: Хуучин, nonoptimized crushing circuits consume disproportionate power per ton of output.
Rigid Plant Layouts: Fixed systems struggle to adapt to changing feed material or new project specifications, үйл ажиллагааны уян хатан байдлыг хязгаарлах.
Hidden Costs of Spare Parts: Reliance on nonstandard or quickly wearing components creates longterm inventory and cost burdens.

Is your operation facing rising costperton metrics? The solution lies in specifying modern, highefficiency crushing and screening equipment designed for bulk order procurement.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

This product line encompasses a complete range of stationary and mobile primary, дунд, and tertiary crushing and screening plants for bulk order supply. Engineered for highvolume aggregate production, олборлолт, болон C&D recycling, the workflow is optimized for continuous operation:
1. Анхдагч бууралт: Feed material is received and initially reduced by robust jaw or gyratory crushers.
2. Хоёрдогч/Гуравдагч бутлах & Дэлгэц авах: Material is conveyed through cone or impact crushers in closed circuit with screens to achieve precise size fractions.
3. Material Sorting & Хувьцаа: Vibrating screens efficiently separate crushed material into specified grades for direct sale or further processing.Бутлах, шигших тоног төхөөрөмж нийлүүлэгчид бөөнөөр захиалга

Application scope includes hard rock quarries, хайрганы нүх, largescale construction projects, and mineral processing prebeneficiation. Хувьсгал: Individual unit capacities must be matched to specific feed size and hardness; highly specialized applications like ultrafine grinding require additional circuit components.

3. ҮНДСЭН ОНЦЛОГ

Патентлагдсан танхимын геометр | Техникийн үндэслэл: Оновчтой кинематик & хөндийн профиль | Үйл ажиллагааны ашиг тус: Increases throughput by up to 15% while reducing wear part stress | ROI нөлөө: Higher yield per operating hour extends liner life, lowering costperton

Modular Screen Media System | Техникийн үндэслэл: Quicktensioning, sideplate design | Үйл ажиллагааны ашиг тус: Reduces screen deck changeout time from hours to under 30 хоёр хоног | ROI нөлөө: Minimizes production stoppages during product changeovers

Төвлөрсөн тослох & PLC Automation | Техникийн үндэслэл: Automated lubrication circuits with realtime monitoring | Үйл ажиллагааны ашиг тус: Ensures bearing health and allows singlepoint control for crusher settings & diagnostics | ROI нөлөө: Prevents catastrophic bearing failure and reduces manual labor requirements

Бутлах, шигших тоног төхөөрөмж нийлүүлэгчид бөөнөөр захиалга

Hybrid Power Unit Options | Техникийн үндэслэл: Dieselelectric drive with onboard genset | Үйл ажиллагааны ашиг тус: Enables full plant mobility with gridtie capability for fixed installations | ROI нөлөө: Cuts fuel consumption by up to 40% in grid mode and provides site flexibility

HighStrength Rolled Frame Construction | Техникийн үндэслэл: Төгсгөлийн элементүүдийн шинжилгээ (FEA) designed frames using rolled steel plate | Үйл ажиллагааны ашиг тус: Provides exceptional durability under dynamic loads with reduced weight compared to cast frames | ROI нөлөө: Lowers transportation costs and extends structural lifespan under cyclical loading

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт | Манай бутлах & Скрининг шийдэл | Давуу тал (% сайжруулалт) |
| : | : | : | : |
| Цагт тонн (Цагдаа) кВт/цаг тутамд | Varies by model; baseline established from industry averages. Field data shows our optimized flow design reduces bottlenecks. Шалтгаална, хамаарна 12% improvement in specific energy consumption. |
| Part Life өмс (Зүлгүүрийн чулуулаг) Manganese jaw liners (Чухал) ~80k tons Cone mantle/concave ~45k tons Advanced alloy compositions & even wear profiles extend service intervals. Шалтгаална, хамаарна 25% longer life demonstrated in independent testing. |
| Screen Cloth Change Time ~46 hours per deck Modular tensioning system eliminates traditional bolts & wedges. Reduction of up to 70% in downtime for media replacement. |
| Тохируулах цаг (Зөөврийн үйлдвэр) 12 days with crane assistance Integrated hydraulic setting adjustment & folding conveyors. Fully operational in under 8 hours with minimal auxiliary equipment. |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадал/Үнэлгээ: -аас тохируулах боломжтой 200 TPH хэтэрсэн 1,500 TPH суурин үйлдвэрүүд; mobile units from 150 TPH хүртэл 400 Цагдаа.
Эрчим хүчний шаардлага: Primary crushers from 90 кВт 375 kw; full plant electrical demand typically ranges from 400 кВА хүртэл 1.2 MVA depending on configuration.
Материалын үзүүлэлтүүд: Crusher jaws/cones constructed from highgrade forged steel; liners available in multiple manganese steel grades (14%, 18%, 22%) or composite alloys; screen boxes fabricated from abrasionresistant steel.
Физик хэмжээсүүд: Mobile trackmounted plants designed for standard transport width; stationary plant footprints are customized with modular stacking conveyors to minimize spatial requirements.
Байгаль орчны үйл ажиллагааны хүрээ: Standard operating temperature 20°C to +40°C; тоос дарах системийн стандарт; optional Arctic packages or hightemperature seals available.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Боржингийн карьерын өргөтгөл | Сорилт: A large aggregate producer needed to increase output by 35% but faced space constraints and high energy costs on an outdated circuit.| Хариу: Bulk order supply of a complete tertiary crushing and screening station featuring energyefficient cone crushers and multislope screens.| Үр дүн: Achieved target throughput within existing footprint while reducing power consumption by 18%. Consistent product cubicity improved asphalt mix quality.

LargeScale Infrastructure Project (Rail) Сорилт:| A contractor required multiple identical, highly mobile plants capable of processing varying virgin rock & recycled concrete across six different sites over three years.| Хариу:| Procurement of five identical trackmounted closedcircuit impactor/screen plants via a bulk order.| Үр дүн:| Standardization allowed for shared operator expertise, reduced spare parts inventory by 60%,and enabled rapid redeployment between sites,saving an estimated four weeks of setup time per move.

7.АРИЛЖААНЫ ХЭРЭГЛЭЭ

Үнийн шатлал: Volume discounts apply for orders of three or more primary units or complete plant packages.Customization levels (Стандарт,SiteAdapted,Fully Custom)affect lead timeand cost.
Нэмэлт шинж чанарууд: Advanced dust suppression fog cannons,tramp metal detection/autoreject systems,wash plants integration packages,and remote telemetry monitoring.
Үйлчилгээний багцууд: Tiered plans available:(1)Үндсэн баталгаа,(2)Planned Maintenance with guaranteed response,(3)FullService Contract covering wear parts,хөдөлмөр,and performance audits.
Санхүүжилтийн сонголтууд: Equipment leasing capital expenditure solutions project financing through partners,and rentaltoown structures can be arrangedfor qualifying orders.

8.Түгээмэл асуултууд

Q:What level of ground preparation is required for these plants?
A.Trackmounted mobile units require minimal preparation.Stationary skidmounted or modular plants need a level compacted base.Foundation drawings are providedfor fixed installations.

Q.How does a bulk order affect delivery lead times?
A.Bulk ordersfor standard configurations typically secure prioritized production slots.Field data shows lead time reductionsof up to30%comparedto singleunit orders due tobatch manufacturing efficiencies.

Q.Are your crushers compatible with our existing conveying infrastructure?
A.Discharge heights conveyor widthsand capacities are specified during the quoting process.We engineer transfer points tomatch your current layout ensuringmaterial flow compatibility.

Q.What is the typical rampup timefor operator proficiency?
A.With standardized controls across the product line,your crew's learning curve is shortened.Field reports indicate full operational proficiencyis achieved within one weekof commissioning training.

Q.Do you provide performance guarantees?
A.Yes.Guaranteed minimum throughput capacityand maximum power consumption figuresare contractually providedbased on your specific feed material analysis.

Q.What are the payment termsfor a large capital order?
A.Structured milestone payments are standard typically involvinga deposit upon order commencement progress payments against factory acceptanceand balance upon deliveryTerms are detailedin commercial proposals

Q.Can we source wear parts locally after purchase?
A.We strongly recommend genuine OEM partsfor guaranteed performanceand warranty coverageHoweverdrawingsare availablefor local fabricationof certain nonproprietary componentslike chute liners

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