1. PAINPOINT DRIVE NOLEING

Үйл ажиллагааны зардал нэмэгдэж, урьдчилан таамаглах боломжгүй зогсолт нь таны төслийн ашгийг бууруулж байна? Үйлдвэрийн менежерүүд болон инженерийн гүйцэтгэгчид, бутлах болон шигших хэлхээ нь ихэвчлэн чухал саатлын эх үүсвэр болдог. Нийтлэг бэрхшээлүүд орно:
Засвар үйлчилгээний өндөр зардал: Холхивчийн байнгын эвдрэл, дэлгэцийн даавуу өөрчлөгдөнө, and conveyor belt wear from improper material flow can consume 1520% of your annual operating budget.
Төлөвлөөгүй завсарлага: A primary crusher failure or screen box structural issue can halt an entire site, costing tens of thousands per hour in lost production and labor.
Inefficient Material Flow: Poorly matched equipment leading to recirculating loads, chokefeeding, or underutilization reduces overall system capacity by up to 30%.
Тогтворгүй бүтээгдэхүүний зэрэглэл: Offspec aggregate or mineral product results in costly recrushing, stockpile segregation issues, and rejected loads.
Өсөн нэмэгдэж буй эрчим хүчний хэрэглээ: Хуучин, mechanically inefficient drives and components directly increase your kWhperton cost, a key metric under constant pressure.

Is your operation equipped to minimize these risks while maximizing throughput and product quality? The foundation lies in selecting robust, intelligently engineered бутлах, шигших төхөөрөмж.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

This content outlines the critical considerations for stationary and trackmounted бутлах, шигших төхөөрөмж, the core machinery for reducing raw feed material (жишээ нь e., ил уурхайн чулуу, Дахин боловсруулсан бетон, mineral ore) заасан дүүргэгчийн хэмжээ болгон. Үйл ажиллагааны ажлын урсгал нь тасралтгүй үйл явц юм:
1. Нийт хэмжээг бууруулах: Large feed material is reduced by jaw or gyratory crushers.
2. Материал тээвэрлэлтийн тээвэр & Холбооны хязгаар: Conveyors move material to vibrating screens that remove undersize material prior to secondary crushing.
3. Хоёрдогч/Гуравдагч бутлах: Cone or impact crushers further reduce material to required dimensions.
4. Эцсийн скрининг & Эрэмбэлэх: Multideck screens accurately separate crushed material into precise product fractions (жишээ нь e., ¾” chip, үйлдвэрлэсэн элс).
5. Хувьцаа & ReCirculation: Onspec product is conveyed to stockpiles; oversize material is recirculated back into the circuit.

Хэрэглээний хамрах хүрээ нь карьерыг багтаана, олборлолт, барилгын & Нураах дахин боловсруулах, болон нэгтгэх үйлдвэрлэл. Key limitations involve feed material abrasiveness (impacting wear life) шаардлагатай эцсийн бүтээгдэхүүний техникийн үзүүлэлтүүд (dictating circuit design).

3. ҮНДСЭН ОНЦЛОГ

Патентлагдсан танхимын геометр | Техникийн үндэслэл: Computermodeled kinematics and cavity profiles | Үйл ажиллагааны ашиг тус: Optimized nip angle and crushing stroke for higher reduction ratios with less wear on manganese surfaces | ROI нөлөө: Шалтгаална, хамаарна 12% lower costperton in abrasive applications due to extended liner life.

Modular Screen Media System | Техникийн үндэслэл: Quicktensioning wedgelock design with polyurethane damping | Үйл ажиллагааны ашиг тус: Screen deck changes completed in under 2 hours versus a typical 68 hour shift, with consistent tension for longer cloth life | ROI нөлөө: Reduces labor hours for maintenance by ~70% per changeout, ургамлын хүртээмжийг нэмэгдүүлэх.

Төвлөрсөн тослох & Нөхцөл байдлын хяналт | Техникийн үндэслэл: Automated lube points with flow sensors feeding a central PLC | Үйл ажиллагааны ашиг тус: Ensures critical crusher and screen bearings receive precise lubrication without manual intervention; alerts operators to blockages | ROI нөлөө: Prevents an estimated 85% of bearingrelated failures, avoiding associated downtime costs.

Hybrid Power Drive System | Техникийн үндэслэл: Dieselelectric configuration with onboard genset or external grid connection capability | Үйл ажиллагааны ашиг тус: Operators can select the most costeffective power source; electric mode reduces fuel consumption by 100% when grid power is available | ROI нөлөө: Field data shows average energy cost savings of 2540% in hybrid mode versus dieselonly operation.

HeavyDuty Feeder with PreScreening Section | Техникийн үндэслэл: Grizzly feeder with integrated stepped grizzly bars or punch plate section | Үйл ажиллагааны ашиг тус: Removes natural fines and subproduct size material before the primary crusher, reducing chamber volume usage and wear | ROI нөлөө: Increases effective primary crusher throughput by up to 15% by eliminating precrushed material.

Reinforced Structural Frame Design | Техникийн үндэслэл: Төгсгөлийн элементүүдийн шинжилгээ (FEA) optimized steel fabrication with highstress zone reinforcements | Үйл ажиллагааны ашиг тус: Withstands continuous highcycle loading without frame fatigue or cracking common in highproduction environments | ROI нөлөө: Eliminates unplanned structural repairs, protecting asset lifespan over a 15+ year service period.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт жишиг | Манай бутлах & Screening Solution Documented Performance | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Crusher Liner Wear Life (Зүлгүүрийн чулуулаг) | Нэг багцад ~450,000 тонн (Cone Crusher Mn18) | ~520,000 tons per set (Proprietary Mn22 Alloy) | +15% Урт нас |
| Screen Box Sideplate Vibration Fatigue Failure Mean Time Between Failure (MTBF) | ~8,000 operating hours before weld repair required| >14,000 operating hours before inspection advised| +75% Improved Durability |
| Эрчим хүчний хэрэглээ (kWh per Ton Processed) Baseline for a 300tph Circuit| ~0.85 kWh/Ton Average| ~0.72 kWh/Ton Documented Average| 15% Эрчим хүчний зардал бага |
| Өмчлөлийн нийт зардал (Анкал) гүйцээх 5 Years (Дэмжлэгэ + Шөнө + Сул зогсолт)| Indexed at 100% харьцуулахын тулд| Тооцоолсон цаг 7882% of benchmark TCO| 18% нь 22% Lower TCO |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадлын хүрээ: -аас суурин үйлдвэрүүд 150 дээр нь 1,200 цагт тонн (Цагдаа). Trackmounted mobile units from 200 нь 500 Цагдаа.
Эрчим хүчний шаардлага: Primary crushing units typically require 150400 kW drives. Full electric stationary plants may require a total connected load of 8002,500 кВА -аас хамааран хуваарь.
Материалын үзүүлэлтүүд: S355JR бүтцийн гангаар хийгдсэн; highwear components utilize HB500 abrasionresistant steel liners; crusher jaws/cones in premium manganese steel (Mn18Cr2/Mn22Cr2).
Физик хэмжээсүүд (Example Mobile Unit): Transport length approx.16m; Operating length approx.19m; Max height approx.4m; Operating weight approx.45 tonnes.
Байгаль орчны үйл ажиллагааны хүрээ: 25 ° C-аас + 45 ° C хүртэлх орчны температурт зориулагдсан; тоосны хамгаалалттай холхивч (IP65+); capable of operating at altitudes up to 3,000 meters with engine deration.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Боржингийн карьерыг өргөтгөх төсөл

Challenge A major quarry needed to increase production by 40% without expanding their permitted footprint or adding a second processing shift.
Solution Implementation of a new tertiary crushing stage featuring a highspeed cone crusher paired with a tripledeck fine screen in closed circuit.
Results Achieved target throughput increase within existing footprint. The closedcircuit design reduced recirculating load by over half compared to the old layout while improving cubicity of the chip products.

Хотын Ц&D Recycling Operation

Challenge Processing highly variable construction demolition waste led to frequent jamming in the primary impact crusher from uncrushable rebar matts and excessive fines clogging screens.
Solution Deployment of a heavyduty jaw crusher as primary stage for better tramp metal tolerance and an aggressive linear stroke screen ahead of secondary processing for fines removal.
Results Unplanned stoppages due to feeding issues decreased by approximately90%. The removal of fines early in the circuit significantly improved efficiency of downstream sorting equipment.

7 АРИЛЖААНЫ ХЭРЭГЛЭЭ

Equipment pricing tiers are structured around capacity capability:
I шат (600 Цагдаа): Customengineered stationary crushing and screening plants.

Optional features include advanced dust suppression systems automated metal detection/ ejection magnetic head pulleys extended conveyor systems

Service packages range from basic warranty support through comprehensive multiyear maintenance agreements including scheduled parts kits

Financing options are available including capital lease operating lease commercial loans tailored

8 Түгээмэл асуултууд

What level of ground preparation is required for installing this equipment?
Stationary plants require engineered concrete foundations Mobile track mounted units require stable compacted ground but minimal civil work enabling rapid redeployment

How does your equipment interface with our existing conveyors stackers?
Our engineering team provides detailed interface specifications for chute heights discharge trajectories belt widths ensuring compatibility

What is the typical lead time from order commissioning?
For standard mobile units lead time is typically weeks For large custom stationary plants detailed engineering procurement fabrication requires months

Та гүйцэтгэлийн баталгаа өгдөг үү?
Yes we offer guaranteed minimum capacity based on agreed feed material specifications Guarantees are backed by pre purchase material testing circuit simulation

What operator training technical support do you provide?
We include comprehensive onsite training for operations maintenance crews along with digital manuals Access remote diagnostic support via data link standard