1. PAINPOINT DRIVE NOLEING

Үйл ажиллагааны зардал нэмэгдэж, урьдчилан таамаглах боломжгүй зогсолт нь таны төслийн ашгийг бууруулж байна? Үйлдвэрийн менежер, гүйцэтгэгч нарт зориулсан, the crushing and screening circuit is often the bottleneck where inefficiencies translate directly into lost revenue. Нийтлэг бэрхшээлүүд орно:
Төлөвлөөгүй завсарлага: Чухал бутлуур эсвэл шигшүүр дэх бүрэлдэхүүн хэсгүүдийн эвдрэл нь үйлдвэрлэлийн шугамыг бүхэлд нь зогсооно, costing thousands per hour in idle labor and delayed project timelines.
Засвар үйлчилгээний өндөр зардал: Frequent wear part replacement and reactive repairs create unpredictable OPEX, straining maintenance budgets.
Тогтворгүй бүтээгдэхүүний зэрэглэл: Outofspec aggregate leads to product rejection, дахин боловсруулах зардал, and damage to your reputation for quality.
Өсөн нэмэгдэж буй эрчим хүчний хэрэглээ: Inefficient drives and outdated material flow designs result in excessive power draw per ton of processed material.
Хатуу үйлдвэрийн тохиргоо: Fixed systems cannot adapt to changing feed material or product requirements, үйл ажиллагааны уян хатан байдлыг хязгаарлах.

Is your current equipment contributing to these problems? Юу гэж а 1520% improvement in overall plant availability mean for your annual throughput?

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

Our core offering is a comprehensive range of stationary, modular, and trackmounted бутлах, шигших төхөөрөмж, engineered as integrated systems for highvolume aggregate production and mineral processing. The operational workflow is designed for continuous, efficient material reduction:

1. Анхдагч бутлах: Feed material is reduced by jaw or gyratory crushers to a manageable size for downstream processing.
2. Анхан шатны үзлэг & Дамжуулах: Scalping screens remove fines and bypass material, while heavyduty conveyors transfer crushed product.
3. Хоёрдогч/Гуравдагч бутлах: Cone or impact crushers further refine the material to the target particle size.
4. Эцсийн скрининг & Эрэмбэлэх: Multideck vibrating screens accurately separate the crushed material into specified product fractions (жишээ нь e., нэгтгэх, чипс, элс).
5. Хувьцаа & Дахин эргэлт: Onspec бүтээгдэхүүнийг овоолго руу дамжуулдаг; oversize material is automatically recirculated back into the circuit.

Хэрэглээний хамрах хүрээ: Том оврын карьеруудад тохиромжтой, уурхайн урьдчилан баяжуулах, барилгын & Нураах дахин боловсруулах, and aggregate production plants processing hard rock (боржин чулуу, сагссах) ба зүлгүүрийн материалууд.

Хувьсгал: Хэт нарийн нунтаглахад зориулагдаагүй (5 мм-ээс бага) requiring specialized mills or for processing highly viscous or claybound materials without preprocessing.

3. ҮНДСЭН ОНЦЛОГ

Патентлагдсан танхимын геометр | Техникийн үндэслэл: Оновчтой хазах өнцөг болон бутлах хөндийн профиль | Үйл ажиллагааны ашиг тус: Эхний дамжуулалтыг бууруулах харьцааг нэмэгдүүлдэг, reducing load on secondary crushers and minimizing recirculating load | ROI нөлөө: Талбайн өгөгдөл хүртэл харагдана 8% higher throughput with same power input.

Модульчлагдсан хүрээний дизайн | Техникийн үндэслэл: Болт хамтдаа, highstrength steel sections with precisionmachined interfaces | Үйл ажиллагааны ашиг тус: Enables faster site assembly, future reconfiguration, and reduced transport costs versus welded unitary frames | ROI нөлөө: Reduces plant commissioning time by an estimated 30%, орлого бүрдүүлэх ажлыг хурдасгах.

Төвлөрсөн тослох & Нөхцөл байдлын хяналт | Техникийн үндэслэл: Automated lubrication system with integrated pressure/sensor ports at all major bearing points | Үйл ажиллагааны ашиг тус: Холхивчийн эрүүл мэндийг оновчтой болгодог, extends service intervals by up to 25%, and provides early failure warning | ROI нөлөө: Lowers planned maintenance labor hours by ~15% and prevents catastrophic bearing failures.

Hybrid Drive System Options | Техникийн үндэслэл: Direct dieselelectric or mainspowered drives with hydraulic adjustment systems | Үйл ажиллагааны ашиг тус: Offers fuel efficiency in remote locations or grid stability for fixed plants; provides rapid crusher setting adjustments under load | ROI нөлөө: Аж үйлдвэрийн туршилт хүртэл харуулж байна 12% lower fuel consumption in hybrid mode versus traditional direct diesel drives.

HighStrength Screen Media Systems | Техникийн үндэслэл: Interchangeable polyurethane, резин, or woven wire panels with tensioning systems | Үйл ажиллагааны ашиг тус: Increases screen media service life by resisting blinding and abrasion; allows quick panel changeout (<2 цаг) | ROI нөлөө: Reduces screen media inventory costs and associated downtime by improving changeout efficiency.

Ухаалаг үйл явцын удирдлага (IPC) Нэгтгэх | Техникийн үндэслэл: PLCbased system with feed rate/weight detection and crusher load management algorithms | Үйл ажиллагааны ашиг тус: Automatically optimizes feed for maximum throughput without choking; protects equipment from tramp metal damage via instant stop commands | ROI нөлөө: Maximizes yield of inspec product while safeguarding against costly unplanned stoppages.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт жишиг | Манай бутлах & Скринингийн шийдэл баримтжуулсан давуу тал |
| : | : | : |
| Бутлуурын эд ангиудын эдэлгээний (Mn18/22) | ~450550k MT throughput (hard abrasive granite) |
| ~600700k MT throughput |
| +2025% урт наслалт |
| Screen Panel ChangeOut Time (Primary Scalper) |
| ~46 hours |
| 92% |
| +47% absolute improvement |
| Боловсруулсан тонн тутамд эрчим хүчний хэрэглээ |
| Суурь = 100% |
| Average reduction to ~9092% of baseline |
| 810% сайжруулалт |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадлын хүрээ: -аас тохируулах боломжтой 200 TPH modular plants to 1,500+ TPH суурин суурилуулалт.
Анхдагч бутлуурын сонголтууд: Эрүүний бутлаг үндэслэл (900x1200mm to 1500x2000mm feed opening); Гайхамшигтай бутлуурууд (42” – 60”).
Эрчим хүчний шаардлага: Plantwide demand from 300 кВА (modular) нь 1500+ кВА (large stationary plant). Hybrid genset options from 500 кВА.
Материалын үзүүлэлтүүд: Main frame fabrications from S355JR steel; critical wear parts in Mn18Cr2/Mn22Cr2 alloys; shafting from forged 42CrMo4 steel.
Физик хэмжээсүүд (Example Modular Jaw Plant): Ойролцоох. L20m x W4m x H5.5m (transport configuration).
Байгаль орчны үйл ажиллагааны хүрээ: 25 ° C-аас + 45 ° C хүртэлх орчны температурт зориулагдсан; dustproofed electrical components to IP65 standard; optional Arctic packages available.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Боржингийн карьерыг өргөтгөх төсөл

Challenge A quarry operator needed to increase annual output by 35% but was constrained by an aging singleline plant with frequent breakdowns causing over 300 hours of unscheduled downtime annually.
Solution Implementation of a turnkey threestage crushing and screening plant featuring a primary jaw crusher, two secondary cone crushers in parallel configuration, and a large tripledeck finishing screen.
Results Plant availability increased to 93%. Throughput targets were met within six months of commissioning. Annual unscheduled downtime was reduced by over 70%, translating directly into an additional €220k in annual gross profit at their selling price.

Со&D Дахин боловсруулах гэрээлэгч

Challenge A growing recycling business faced high contamination rates in final aggregate products due to inefficient screening of lightweight debris (мод, хавчны хэлбий), leading to product rejection.
Solution Integration of a highfrequency screening unit with wind sifter technology into their existing trackmounted impact crushing circuit.
Results Final product purity improved from ~92% to over 98%, eliminating rejection fees from readymix concrete customers. The recovered lightweight fraction was compacted for alternative fuel use, creating a new revenue stream.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our pricing structure is based on a modular system allowing you to scale investment according to current needs:

Tier I – Core Equipment Package: Includes primary crusher module(s), primary screen module(s), base conveyors/feeders/electrics at OEM factory wholesale price.
Tier II – Complete Process Line: Tier I plus secondary/tertiary crushing modules(s), final sizing screens(s), full conveyor circuit integration control system integration package (+1525% over Tier I).
Tier III – Turnkey Project Scope Full engineering support civil design foundation drawings onsite supervision commissioning services (+4060% over Tier I).

Optional Features Advanced dust suppression fog cannons automated sampler systems remote telemetry packages extended wear part kits

Service Packages Available include scheduled inspection plans parts supply agreements fullscope maintenance contracts

Financing Options We work with international export credit agencies project finance partners equipment leasing companies provide flexible terms support capital expenditure planning

8.Түгээмэл асуултууд

Q What level of ground preparation required installation?
A Our modular skidmounted designs require simple concrete footings minimal civil works significantly reducing site preparation time cost compared pouredinplace foundations

Q How does your equipment handle variations feed material hardness?
A Our crushing chambers drive systems are designed handle reasonable fluctuations Adjustable hydraulic settings allow operators quickly compensate changes CSS maintain consistent product gradation

Q Ямар ердийн хар тугалга хугацаа хүргэх?
A For standard configured modules lead time typically ranges between weeks depending complexity Custom engineered solutions may require longer detailed engineering phase We provide transparent milestonebased schedule upon order confirmation

Q Are your machines compatible existing thirdparty conveyors auxiliary equipment?
A Yes Our control systems designed standard communication protocols Interface points are clearly defined facilitate integration into brownfield sites Existing equipment can often be incorporated upgraded plan

Q Ямар баталгаат даатгалд хамрагдсан?
A We offer months comprehensive warranty covering defects materials workmanship Specific wear parts consumables like liners screen media are covered under separate prorated terms Warranty details are explicitly stated commercial agreement

Q Do you provide operator training?
A Yes Comprehensive training conducted during commissioning covers safe operation routine maintenance basic troubleshooting Training manuals digital resources are provided standard Documentation available multiple languages upon request