1. PAINPOINT DRIVE NOLEING

Үйл ажиллагааны зардал нэмэгдэж, урьдчилан таамаглах боломжгүй зогсолт нь таны төслийн ашгийг бууруулж байна? In crushing and screening, common challenges directly impact your bottom line. Consider these persistent issues:
Засвар үйлчилгээний хэт их зогсолт: Доторлогоо байнга солигддог, холхивчийн эвдрэл, and component wear halt your entire processing line. Every hour of stoppage can represent thousands in lost production.
Тогтворгүй бүтээгдэхүүний зэрэглэл: Fluctuations in feed material lead to offspec product, resulting in costly recrushing cycles, татгалзсан ачаалал, мөн сэтгэл хангалуун бус үйлчлүүлэгчид.
Эрчим хүчний өндөр хэрэглээ: Older or inefficient drive systems and poorly optimized material flow lead to unsustainable power costs, үндсэн үйл ажиллагааны зардал.
Хурдан элэгдлийн эд анги муудах: Abrasive materials prematurely destroy crusher liners, screen decks, and conveyor components, driving up your costperton processed.
Хязгаарлагдмал ургамлын уян хатан байдал: Fixed configurations struggle to adapt to changing feed stock or final product requirements, forcing suboptimal operation or capital investment in additional equipment.

Is your current crushing and screening equipment a source of variable cost and constant concern? Юу гэж а 1520% reduction in your costperton mean for your annual profitability?

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ: HEAVYDUTY MODULAR CRUSHING AND SCREENING PLANTS

This product line encompasses a range of preengineered, heavyduty modular crushing and screening plants designed for highvolume aggregate production and mineral processing. The operational workflow is engineered for continuous material flow:

1. Анхдагч хооллолт & Бишрэх: Dumpfed or loaderfed primary crusher (эрүү эсвэл гиратор) reduces runofquarry rock to a conveyable size.
2. Анхан шатны үзлэг & Дамжуулах: A robust screen separates sized material from oversize, which is recirculated, while onspec product is conveyed to stockpile or secondary circuits.
3. Хоёрдогч/Гуравдагч бутлах: Cone crushers or impactors further reduce material in closedcircuit with screens to achieve precise final gradations.
4. Эцсийн скрининг & Хувьцаа: Multipledeck screens sort finished products into designated grades (жишээ нь e., үндсэн хуучин мэдүүлэг, чипс, элс) via radial stackers.

Хэрэглээний хамрах хүрээ: Ideal for stationary quarries, largescale mining operations, and major infrastructure projects requiring consistent output of 300 1,500+ tons per hour of crushed aggregate.

Гол хязгаарлалтууд: These are largescale installations requiring significant site preparation and capital investment. They are not designed for smallscale or highly mobile contract crushing applications without substantial setup time.

3. ҮНДСЭН ОНЦЛОГ

Нарийвчилсан танхимын геометр | Техникийн үндэслэл: Optimized kinematics and cavity profile | Үйл ажиллагааны ашиг тус: Delivers a consistent crushing action that maintains product shape specification and reduces crusher bottlenecking | ROI нөлөө: Талбайн өгөгдөл хүртэл харагдана 12% higher throughput with improved particle shape index.

Hydraulic Setting Adjustment (HSA) Систем | Техникийн үндэслэл: Remoteadjustable crusher discharge setting via hydraulic rams | Үйл ажиллагааны ашиг тус: Allows operators to change product size or compensate for wear in under 5 minutes without stopping the crusher | ROI нөлөө: Eliminates manual shim adjustments, reducing downtime for CSS changes by over 90%.

Модульчлагдсан хүрээний барилга | Техникийн үндэслэл: Bolttogether, hightensile steel sections with precision machining | Үйл ажиллагааны ашиг тус: Enables faster onsite assembly with standard tools, суурийн шаардлагыг бууруулдаг, and allows future plant reconfiguration | ROI нөлөө: Cuts installation time by an estimated 30%, орлого олох хугацааг хурдасгах.

Төвлөрсөн тослох & Тосолгооны систем | Техникийн үндэслэл: Automated singlepoint lubrication circuits for all major bearings | Үйл ажиллагааны ашиг тус: Ensures correct lubrication intervals and volumes are maintained consistently by operators | ROI нөлөө: Industry testing demonstrates a direct correlation with a 2540% increase in bearing service life under abrasive conditions.

Өндөр бат бэх дэлгэцийн медиа & Tensioning System | Техникийн үндэслэл: Interlocked polyurethane or hybrid rubber/steel panels with uniform tensioning rails | Үйл ажиллагааны ашиг тус: Minimizes blinding and pegging while dramatically increasing panel longevity compared to woven wire | ROI нөлөө: Reduces screen media changeout frequency by 3x5x, lowering parts inventory costs and maintenance labor hours.

PLCBased Plant Automation System | Техникийн үндэслэл: Programmable Logic Controller managing startup sequences, interlocks, load management, and fault diagnostics | Үйл ажиллагааны ашиг тус: Provides operators with clear system status alerts and prevents cascading equipment damage from faults like tramp metal or feeder blockages | ROI нөлөө: Protects major component investments; typical payback period is under 18 months through avoided repair events.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт жишиг | Our Crushing And Screening Plant Solution | Баримтжуулсан давуу тал |
| : | : | : | : |
| Бэлэн байдал (Үргэлж ажиллах) | 8588% (хуваарьтай & unscheduled) |>92% availability over first three years| +57% сайжруулалт |
| ЗардалТон (Хэсгүүд) | $0.85 $1.10 / тонн боловсруулсан | $0.65 $0.80 / тонн боловсруулсан | ~20% reduction |
| Эрчим хүчний тусгай хэрэглээ | 0.8 1.1 кВт.ц / тонн |0.65 0.75 кВт.ц / тонн | Шалтгаална, хамаарна 23% сайжруулалт |
| Дэлгэцийн самбарын ашиглалтын хугацаа (Зүлгүүрийн боржин чулуу) |400 600 цаг |1800 2200 цаг |300%+ сайжруулалт |
| Газар дээр нь угсрах цаг (300 tph plant) |1418 өдрүүд |1012 өдрүүд |<30% илүү хурдан |

5.ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Нэрийн чадалтын муж: -аас тохируулах боломжтой 300 дээр нь 1,500 метр тонн/цаг (Цагдаа), тэжээлийн материалын хатуулгаас хамаарна (Wi) and final product size.
Анхдагч бутлуурын сонголтууд: Эрүүлийн тусламж (1,200mm x 830mm feed opening) эсвэл Анхан шатны эргэлтийн бутлуур (54” model). Power rating from 200 кВт 375 kw.
Хоёрдогч/Гуравдагч бутлуур: HeavyDuty Cone Crushers with multiple chamber options. Power rating from 160 кВт 315 kw.
Дэлгэцийн тавцан: Tripledeck inclined vibrating screens; sizes from2 .4m x6 mto3 .0mx9 .0m.Drive power up to30 kW.
Материалын үзүүлэлтүүд: Main frame fabrications from S355JR structural steel; wear liners available in AR400/500 steel,manganese steel,and applicationspecific alloys.
Физик хэмжээсүүд (Modular Units): Individual modules designed for standard heavy transport.Max height4 .2m,max width3 .5m.Length varies by function(815м).
Байгаль орчны үйл ажиллагааны хүрээ: Designed for ambient temperatures from 25°Cto+45°C.Electrical enclosures ratedtoIP65.Dust suppression system integration points standard.

6\. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Боржингийн карьерыг өргөтгөх төсөл

Сорилт:A major quarry neededtoincrease productionby40%tofulfill anew highway contract but faced space constraintsandpermitted noise/dust limits.The existing plant couldnotbeexpanded easily.Solution:A new modularcrushingandscreeningplantwas installedadjacenttotheexisting pit.Allprimarycrushingwas relocated,andthecircuit was designedwithfullyenclosedtransfer pointsandhighefficiencyfilters.R esults:Theplant achievedits target throughputof850TPHwithin oneweekofcommissioning.Dust emissions remainedwithin strict newregulations,andthe modular design allowedthe secondarysectiontobe repositionedwhen the pit advanced,savingfuturecapital.

Дахин боловсруулсан бетон&Aggregate(Rca)Боловсруулж байна

Сорилт:A demolition contractorlandfilledover30%ofprocessedmaterialasunsalable finesandexperienced rapidwearin their existing impactor.Solution:A specializedcrushingandscreeningplant featuringanimpactcrusherwithgrinding pathrotoranda highfrequency rinsingscreenwas deployed.The circuit includedamagnetic separatorforferrous removal.R esults:The plant increasedsalableproduct yieldfrom70%to92%.The specificwearpart designforabrasive concreteextendedliner lifefrom250hourstoapproximately600hours.Rinsingscreensproducedaclean,+¾”aggregate thatcommandedapremium pricein themarketplace.

7\. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Ourcrushingandscreeningequipmentis offeredin tieredconfigurationsbasedoncapacityandcomplexity:

Base Plant Tier(300600Цагдаа):Includesprimarycrushermodule,screenmodule,andbasic conveyors.Idealfor singleproductfocus.Pricing structuredforrapidROIonstandardmaterials.
Advanced Plant Tier(6001200Цагдаа):Addssecondarycrushingcircuitin closedloop,withmultiplefinalproduct screensandPLCautomation.Optionalfeaturesinclude automatedsettingregulation(ASRI)andcrusher telemetry.
Custom Process Tier(1200TPH+):Fullyengineeredsystemsincorporatingtertiary crushing,угаах,sandclassification,andadvancedplantwidecontrolsystems.Optionalfeaturesare quotedprojectspecifically.

Service packagesrangefrombasicwarranty supporttocomprehensivePerformanceContractscoveringwearpartsatafixedcostperton.Financingoptionsincludeoperational leases,tailoredrentaltoownprograms,andprojectfinancingsolutionsforqualified buyers.Equipment pricingis projectspecific;requestadetailedproposalbasedonyourfeedanalysisandproductiontargets.

8\. Түгээмэл асуултууд

Q:What levelofsite preparationis requiredforyourmodularplants?
Аг:Themodulesrequireacompactedlevelgravelpadorfoundationpiersas perourcivil drawings.Powerconnectionpoints,dustwater supply,andadequateaccessfortransportandservicemustbeprovided.We supplydetailed site requirementdocumentationwithany proposal.

Q:Canyourplantsintegratewithourexistingequipmentlikeprimarycrushersorstackers?
A Yes.Interfacingwithequipmentfromothermanufacturersis common.Weengineercompatibletransferchutes,beltconveyorconnections,andcontrolsysteminterfaces(typicallyviahardwireI/O)tocreateacohesivecircuit.Electricalvoltageandcontrolprotocolsmustbeconfirmedduringdesign

Q Howdoestheautomationsystemimproveoperator safetyandreliability?
A ThePLCmanagessequentialstartup/shutdownpreventingequipmentfromstartingoutoforder.ItmonitorsmotorloadsbearingtemperaturesvibrationlevelsIfaparameterexceedsasetlimititcaninitiateacontrolledshutdownoralertoperatorspreventingcatastrophicfailure

Q Whatisthetypicalleadtimefromorderto commissioning?
A Forstandardconfigurationsleadtimeis approximately20–24weeksCustomengineeredsolutionsmayrequire28–32weeksTimelinesarecontingenton timelyapprovalsofsitedrawingsandelectricaldetails

Q Arewearpartsguaranteedtobeavailableforthelifeoftheequipment?
A We maintainaninventoryofcriticalwearpartsatregionalservicecentersanda commitmenttomaintainpatternsfortheminimumservice lifeofthemachineasdefinedin oursalesagreementTypicallythis isa15yearcommitment

Q Do youofferoperator trainingas part ofthe purchase?
A Yes.Acomprehensive trainingprogramforbothoperatorsandmaintenancetechniciansis includedwithcommissioningWe provideclassroominstructiononsystemprinciplesfollowedbyhandson trainingatthe installedplantlocationManualsareprovidedindigitalformat

Q Canwefinancetheequipmentthroughyourofferingoperationalleasepayments?
A Severalcommercialoptionsareavailableincludingcapitalleasesoperationalleases(runrateexpense)andinstallmentpurchaseplansOurfinance teamcanprovideatermsheetbasedonyourcompanysfinancialprofile