H1: CommercialGrade Stone Crusher Machines: Engineered for Maximum Uptime and CostPerTon Efficiency

1. PAINPOINT DRIVE NOLEING

Managing a quarry or aggregate production line means contending with relentless pressure to maintain output while controlling costs. The performance of your primary stone crusher machine is the linchpin of this operation. Таны орлогод шууд нөлөөлдөг нийтлэг бэрхшээлүүд орно:

Төлөвлөөгүй завсарлага: Холхивчийн эвдрэл, бүрэлдэхүүн хэсгийн элэгдэл, and unexpected breakdowns halt your entire production flow. Industry data indicates a single hour of crusher downtime can cost over $5,000 алдагдсан үйлдвэрлэл, хөдөлмөрийн.
Нэг тонн өндөр үйл ажиллагааны зардал: Excessive energy consumption, frequent replacement of wear parts like mantles and concaves, мөн засвар үйлчилгээний ажлын өндөр цаг нь ашгийн хэмжээг бууруулдаг.
Тогтворгүй бүтээгдэхүүний зэрэглэл: Poorly calibrated or worn crushers produce outofspec aggregate, бүтээгдэхүүнээс татгалзахад хүргэдэг, дахин бутлах, and wasted resources.
Үйл ажиллагааны үр ашиггүй байдал: Manual adjustment processes for setting changes are slow and imprecise, causing delays in switching between product grades.

Are you seeking a stone crushing solution that prioritizes operational reliability, predictable maintenance costs, and consistent product quality to protect your profitability?

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

This product line encompasses heavyduty primary and secondary jaw crushers and cone crushers designed for stationary aggregate plants and largescale mining operations. These machines are engineered to reduce blasted rock and large feed material into precisely graded aggregate.

Үйл ажиллагааны ажлын урсгал:
1. Тэжээлийн хэрэглээ: Large dump trucks deposit runofquarry rock into the vibrating grizzly feeder.
2. Анхдагч бууралт: Oversize material is directed into the robust jaw crusher for initial size reduction.
3. Хоёрдогч бутлах & Дэлгэц авах: The crushed material is conveyed to a cone crusher for further reduction to the target size before being sorted by screening equipment.
4. Эргэлтийн эргэлт: Oversize material from screens is recirculated back to the crusher in a closedcircuit loop.

Хэрэглээний хамрах хүрээ & Хувьсгал:
Саад тохолтол тарз: Ideal for hightonnage production of aggregates for road base, бетон, болон асфальт; үндсэн чулуулгийн анхдагч бутлах (боржин чулуу, сагссах); хоёрдогч/гуравдагч бууруулах үе шатууд.
Хувьсгал: Not suitable for processing highly abrasive materials without specific liner configurations; requires stable foundational support; feed size must adhere to machine design specifications.

3. ҮНДСЭН ОНЦЛОГ

Доторлогоо хадгалах патентлагдсан систем | Техникийн үндэслэл: Hydraulic cylinder adjustment and clamping | Үйл ажиллагааны ашиг тус: Enables fast mantle and concave changes without backing compound | ROI нөлөө: Доторлогоо солих хугацааг хүртэл бууруулна 50%, жилийн ажлын цагийг нэмэгдүүлэх.

Ухаалаг ачаалал & Тэжээлийн хяналт | Техникийн үндэслэл: PLCintegrated pressure sensors and variablefrequency drive (VFD) нягт зүй | Үйл ажиллагааны ашиг тус: Automatically regulates feed rate based on chamber load, preventing overload conditions | ROI нөлөө: Protects components from damage, reduces energy waste by optimizing motor load.

Forged Main Shaft & Хүнд даацын булны холхивч | Техникийн үндэслэл: Highalloy steel forging with precision machining; том хэмжээтэй бөмбөрцөг холхивч | Үйл ажиллагааны ашиг тус: Provides exceptional strength to withstand shock loads and high crushing forces | ROI нөлөө: Extends major component service life beyond industry averages, deferring capital replacement costs.

Нарийвчилсан танхимын дизайн | Техникийн үндэслэл: Computermodeled crushing cavity profiles | Үйл ажиллагааны ашиг тус: Optimizes rockonrock crushing action for better particle shape and higher yield of inspec product | ROI нөлөө: Increases saleable product output per ton of feed material.

Төвлөрсөн тослох & Тосолгооны систем | Техникийн үндэслэл: Automated singlepoint lubrication with flow monitoring | Үйл ажиллагааны ашиг тус: Ensures consistent bearing lubrication under all conditions; alerts operators to flow interruptions | ROI нөлөө: Өндөр өртөгтэй холхивчийн эвдрэлээс сэргийлнэ, гар аргаар засвар үйлчилгээ хийх ажлыг багасгадаг.

Tramp Metal Release System | Техникийн үндэслэл: Hydraulic overload protection with automatic reset | Үйл ажиллагааны ашиг тус: Allows uncrushable material to pass without causing mechanical damage or requiring manual clearing | ROI нөлөө: Minimizes unplanned stops and prevents catastrophic component failure.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт жишиг | Манай чулуун бутлуурын шийдэл баримтжуулсан давуу тал |
| : | : | : |
| Liner Wear Life (Зүлгүүрийн чулуулаг) | Нэг багцад ~450,000 тонн (Манган) Achieves ~650,000 tons per set (Дээд зэрэглэлийн манганы) +44% Сайжруулалт |
| Эрчим хүчний хэрэглээ (кВт.ц/тн) Varies by rock type Typically shows 1015% reduction vs. comparable models 12% Average Reduction |
| Бүтэлгүйтэл хоорондын дундаж хугацаа (MTBF) Major Components ~8,000 operating hours Exceeds 12,000 ажиллах цаг +50% Сайжруулалт |
| Бэлэн байдал (Төлөвлөсөн ажиллагаа) 9294% availability Consistently achieves >96% олдоц +24% Өсөх |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадлын хүрээ: Загваруудаас авах боломжтой 200 TPH хэтэрсэн 1,200 TPH дамжуулах чадвар.
Эрчим хүчний шаардлага: Primary jaw units from 150 кВт 400 kw; Secondary cone units from 250 кВт 600 kw.
Материалын үзүүлэлтүүд: Өндөр бат бэх гагнасан ган хүрээ; ASTM A128 Grade B3/B4 manganese steel wear liners; Хуурамч хайлшин ган гол гол.
Физик хэмжээсүүд (Жишээ нь конусан бутлуур): Ойролцоох. Өндөрлөг: 3.8м; Өргөн: 2.9м; Жин: ~28,000 кг.
Байгаль орчны үйл ажиллагааны хүрээ: Тохиромжтой тосолгооны материалаар 20 ° C-аас + 45 ° C хүртэлх орчны температурт зориулагдсан; Dustsealed critical components standard.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Боржингийн ил уурхайн анхдагч бутлах станц

Challenge A quarry operation faced excessive downtime due to weekly jaw crusher bearing issues caused by dust ingress and shock loads from oversized feed blocks.
Solution Installation of a heavyduty jaw crusher equipped with an advanced labyrinth seal system and hydraulic toggle tensioning adjustment.
Results Bearing replacement intervals extended from quarterly to annually; plant availability increased by 18% үйл ажиллагааны эхний жилд.

HighProduction Aggregate Plant

Сорилт Гүйцэтгэгчид тууштай байх шаардлагатай 57 stone specification for a major highway project but struggled with gradation variability using older cone crushers.
Solution Deployment of a modern cone crusher with automated setting regulation (ASRI) technology linked to downstream screening feedback.
Results Product consistency improved dramatically—95% of output within spec on first pass—reducing recirculated load by an estimated 30%.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our stone crusher machines are offered in three valueengineered tiers:

1. Стандарт үүргийн түвшин: For less abrasive materials or lower annual tonnage requirements (<500k tons/year). Competitive upfront pricing with core reliability features included.
2. Хүнд даацын давхарга (Хамгийн түгээмэл): Includes all features listed above for demanding quarry applications (500k – 2M tons/year). Priced with comprehensive commissioning support.
3. Модульчлагдсан үйлдвэрийн давхарга: Fully integrated crushing/screening modules on skid bases for rapid deployment or semimobile applications.

Optional features include automated wear part monitoring systems, remote operational telemetry packages, and custom liner profiles for specific rock types.

Service packages range from basic preventive maintenance plans up to fullperformance contracts guaranteeing uptime percentages and costperton metrics.

Financing options include capital lease agreements tailored to seasonal cash flows or traditional equipment loans through our partner network.

8.Түгээмэл асуултууд

Q What level of foundation preparation is required?
A Detailed civil engineering drawings are provided with purchase specifying reinforced concrete requirements based on dynamic load calculations specific to each model's operating weight.

Q How does this machine integrate with our existing conveying system?
A Our engineering team will review your plant layout drawings during the presales phase—standard discharge heights can be adjusted within defined ranges at manufacture or via custom discharge chutes if required postinstallation

Q What is the typical lead time on critical wear parts?
A We maintain regional inventory hubs stocked with common liners shafts bushings etc.; our target fulfillment time is within five business days

Q Are operator training programs included?
A Yes comprehensive onsite training covering safe operation routine maintenance procedures troubleshooting guides is included as part of commissioning

Q Can we test the machine's performance before final purchase?
A We offer pilotscale testing at our facility using customersupplied material samples Additionally we can provide verified production data from installations processing similar geology

Q What warranty terms apply?
A The standard warranty covers manufacturing defects in materials workmanship under normal use conditions Major structural components carry fiveyear coverage rotating assemblies two years Wear parts are covered under separate prorated terms