Commercial Harga Hammer Mill Oem Factory
H1: CommercialGrade Hammer Mill | OEM Factory Direct for Industrial Processing
Subtitle: Engineered for highvolume reduction, тууштай гаралт, and minimized operational cost in demanding commercial applications.
1. Operational Challenges in Material Size Reduction
Are you managing persistent bottlenecks and rising costs in your crushing or preprocessing circuit? Commercial operations face specific, quantifiable challenges that directly impact profitability:
Элэгдлийн өндөр өртөгтэй & Төлөвлөөгүй завсарлага: Алхыг байнга солих, дэлгэц, and liners due to inferior materials or design leads to recurring parts expenditure and costly production halts.
Тогтворгүй гаралт & Бүтээгдэхүүний бохирдол: Variable particle size distribution and potential for crosscontamination from worn or poorly sealed components compromise product quality and batch consistency.
Хэт их эрчим хүчний хэрэглээ: Inefficient grinding chambers and drive systems result in higherthannecessary kWh per ton processed, a direct hit to your operating margin.
Хязгаарлагдмал хэрэглээний уян хатан байдал: A mill that cannot be easily adjusted for different feed materials or target sizes forces compromises in process flow or requires redundant equipment.
Аюулгүй байдал & Засвар үйлчилгээний нарийн төвөгтэй байдал: Difficult access for inspection and part changeovers increases labor hours and safety risks for your maintenance team.
Гол асуулт бол: яаж найдвартай хүрэх вэ, efficient size reduction while controlling the total cost of ownership? The answer lies in selecting a hammer mill designed from the ground up for commercial duty.
2. Бүтээгдэхүүний тойм: Industrial Hammer Mill
This commercial hammer mill is a heavyduty impact crushing machine engineered for continuous, highcapacity processing of semiabrasive to nonabrasive materials. Its core function is to reduce the size of raw feed through controlled impact and shear forces.
Үйл ажиллагааны ажлын урсгал:
1. Хяналттай тэжээл: Бөөн материалыг зохицуулалттай тэжээлийн системээр нэвтрүүлдэг (жишээ нь e., чичиргээт тэжээгч, туузан дамжуулагч) нунтаглах камер руу.
2. Нөлөөллийг бууруулах: Rotating hammers, mounted on a highinertia rotor, repeatedly strike the material, fragmenting it against the breaker plates.
3. Хэмжээний ангилал: Sized particles pass through a perforated screen encircling the rotor chamber; oversize material remains for further reduction.
4. Хяналттай ялгадас: Properly sized material exits the mill housing, ready for conveyance to the next process stage.
Хэрэглээний хамрах хүрээ & Хувьсгал:
Тохиромжтой: Шохойн чулуу, Т0о, нүүрсний, дахин боловсруулсан дүүргэгч, модны хаяц (өнгөт), certain minerals, болон хөдөө аж ахуйн бүтээгдэхүүн.
Зөвлөмжгүй: Highly abrasive materials (жишээ нь e., цили элс), very hard rocks (жишээ нь e., боржин чулуу, сагссах), or ductile metals where cutting/shearing is more effective.
3. Үндсэн шинж чанарууд & Engineered Benefits
Our hammer mill design prioritizes durability, бүтээмж, and operator safety through proven engineering principles.
Modular Screen System | Техникийн үндэслэл: Quicklock clamping mechanism | Үйл ажиллагааны ашиг тус: Дэлгэцийн өөрчлөлт доор дууссан 30 minutes by two personnel | ROI нөлөө: Сул зогсолтыг хүртэл бууруулна 70% per screen change versus bolted designs.
Чиглэлийн ротор & Ургах боломжтой алх | Техникийн үндэслэл: Asymmetric hammer mounting allowing four usable edges | Үйл ажиллагааны ашиг тус: Үйлчилгээний интервалыг уртасгана 300%; operators can reverse hammers without full disassembly | ROI нөлөө: Cuts annual wear part costs by approximately 40%.
Regrind Chamber Design | Техникийн үндэслэл: Optimized air flow dynamics within the grinding cavity | Үйл ажиллагааны ашиг тус: Minimizes "dead zones" and recirculation of fines; improves throughput efficiency by reducing energy wasted on alreadysized material | ROI нөлөө: Талбайн өгөгдөл нь a 1525% improvement in tons/kWh compared to standard designs.
Хүнд даацын холхивчийн угсралт | Техникийн үндэслэл: Oversized spherical roller bearings with labyrinth seals | Үйл ажиллагааны ашиг тус: Handles shock loads from uncrushables; excludes dust ingress; supports continuous 24/7 operation cycles | ROI нөлөө: Холхивчийн ашиглалтын хугацааг хэтрүүлнэ 20,000 hours under normal load.
Segmented Wear Liner System | Техникийн үндэслэл: Bolton alloy steel plates at impact points | Үйл ажиллагааны ашиг тус: Individual liner sections can be replaced as needed without dismantling the entire housing structure | ROI нөлөө: Lowers liner replacement cost by 60% compared to fullshell replacement.
4. Competitive Advantages at a Glance
| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт жишиг | Манай Hammer Mill шийдэл | Баримтжуулсан давуу тал |
| : | : | : | : |
| Дэлгэц солих хугацаа (Бүрэн) | 90 120 хоёр хоног | 65% илүү хурдан |
| Effective Hammer Life (Processing Limestone) | 400 600 цаг| 1,200 1,800 цаг| Шалтгаална, хамаарна 300% илүү урт |
| Эрчим хүчний тусгай хэрэглээ (кВт.ц/тн)¹| Өргөн хүрээтэй; baseline = X kWh/ton| X (0.20) кВт.ц/тн| ~20% more efficient |
| Дуу чимээний түвшин 1 Метр (дБА)²| Ихэнхдээ хэтрүүлдэг >105 дБА|<100 дБА|<5 dBA бууралт |
¹Comparison based on identical feed material (Mohs ~3) to 10mm product size.
²With optional acoustic housing package installed.
5. Техникийн үзүүлэлт
These specifications represent our midrange commercial model; configurations are scalable.
Хүчин чадлын хүрээ: загвараас хамааралтай; -аас 25 TPH up to over 150 TPH on standard mineral applications.
Эрчим хүчний шаардлага: -аас гол хөтлөх моторууд 150 кВт хүртэл 450 kw (200 HP –600 HP), configured for VFD or direct start.
Роторын техникийн үзүүлэлтүүд: Solid steel rotor shaft with welded steel discs; diameter from Φ800mm to Φ1600mm; width options available.
Материалын үзүүлэлтүүд:
Орон сууцны барилга: Carbon steel plate with internal AR400 liners
Алх/Дэлгэц/Таслагч хавтан:Манганы ган / High Chromium Cast Iron / Perforated Steel Plate
Босоо амны материал:AISI4140 forged alloy steel
Физик хэмжээсүүд: Загвараас хамааран ихээхэн ялгаатай; typical footprint ranges from ~12m² to ~25m² excluding feeder space.
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +45°С хүртэлх орчны температурт зориулагдсан; dusttight construction suitable for indoor installation with appropriate dust collection.
6.Хэрэглээний хувилбарууд
Aggregate Production Plant Challenge: Inconsistent product gradation from an aging hammer mill led to excessive recycle load,causing capacity bottlenecks.Solution: Installation of a commercial hammer mill with precise screen control and regrind chamber.Replacement was planned during scheduled quarterly maintenance.Үр дүн: Achieved consistent target gradation (±2% variance).Throughput increased by18%,and energy consumption per ton dropped by22%.
Biomass Fuel Preparation Challenge: Processing mixed wood waste resulted in rapid wear of standard hammers due to tramp metal contamination,and frequent clogging with fibrous material.Хариу: Implementation of a heavyduty hammer mill with reversible,tungstencarbidetipped hammers and an oversized screen area.Үр дүн: Wear part intervals extended from200to800operating hours.Downtime due to clogging was eliminated,үйлдвэрийн нийт хүртээмжийг нэмэгдүүлэх.
7.Арилжааны асуудал
Үнийн шатлал:
- Үндсэн тохиргоо(Standard duty rotors/screens,мотор асаагуур):Competitive capital cost,focused on essential function.
- Сайжруулсан тохиргоо(Heavyduty rotors,VFD хөтөч,vibration monitoring):Recommended for24/7operations,yielding lower lifetime operating costs.
- Тусгай тохиргоо(Special alloys,increased capacity,factoryintegrated automation):For unique feedstocks or fully automated process lines.
- Acoustic Damping Enclosures
- Explosion Suppression Systems(for combustible dust)
- Automated Greasing Systems
- Нэгдсэн металл илрүүлэх &Rejection
- Advanced Vibration Monitoring Sensors
- Ашиглалтанд оруулах &Операторын сургалт(onsite)
- Урьдчилан сэргийлэх засвар үйлчилгээний төлөвлөгөө
- Critical Spares Kits(held onsite)
- Алсын зайн оношлогооны дэмжлэг
Нэмэлт шинж чанарууд:
Үйлчилгээний багцууд:
Санхүүжилтийн сонголтууд:
OEM factorydirect financing can be structured as capital lease or loan agreements,tailored tocapexbudget cycles.Common terms range36to60months.
8.Байнга асуудаг асуултууд(Түгээмэл асуултууд)
Q1:Би ямар түвшний бөөмийн хэмжээг хянах боломжтой гэж найдаж байна?
Аг:Hammermills are best suited for midrange size reduction.Typical control is within±10%of screen aperture size.For tighter tolerances,a closedcircuit system with external screening is recommended.
Q2:What are my options if my feedstock changes frequently?
Аг:The modular screen system allows quick changes.The reversible rotor design also permits switching between two hammer profiles(more aggressive vs.more shearoriented)to handle different materials effectively.
Q3:What does "OEM Factory Direct"mean formaintenance?
Аг:Parts are manufacturedto original specifications,and technical support comes directlyfrom application engineers.This eliminates compatibility issuesand ensures performance datais accurately appliedtoyour situation.
4-р улирал:Whatisthe typical lead timefor deliveryand installation?
Аг:Largescale commercial unitsare builtto order.Typical lead timesrange from14to22weeks exworks.Factorytrained crews can manage installationin approximately5–10business days dependingon site readiness.
Q5:Canyour mills integratewith our existing PLCor SCADA system?
Аг:The millsare equippedwith standard4–20mAoutputsfor critical parameters(motor load,bearing temperature,чичир).These signalscan be easily integratedinto most industrial control systemsfor centralized monitoring.
Q6:Whatisthe expected lifespan ofthe core structure?
Аг:The main housing,welded frame,and rotor shaftare designed fora minimumservice lifeof20+years undernormal operating conditions.Wear components(алх,screensliners)aresubjecttothe abrasivenessofyour feedstockand replacement schedulesvary accordingly.
Q7:Doyou offerperformance guarantees?
Аг:The equipmentis guaranteedagainst defectsin materialsand workmanship.Furthermore,basedon your providedfeed sampleanalysis,weprovide guaranteed throughputcapacityand specific energy consumption figureswithin defined parametersas partofthe sales contract.