1. PAINPOINT DRIVE NOLEING

Are your coke screening operations plagued by persistent inefficiencies that directly impact your bottom line? Нийтлэг бэрхшээлүүд орно:

Хэт их зогсолт: Frequent screen cloth blinding and premature wear from abrasive coke fines, leading to unscheduled maintenance stops and lost production hours.
Тохиромжгүй бүтээгдэхүүний зэрэглэл: Inefficient separation resulting in offspec material—oversize particles contaminating the nut coke fraction or excessive fines in the blast furnace feedstock—compromising downstream process efficiency.
Онцгой үйл ажиллагааны зардал: Constant replacement of screen decks, excessive energy consumption from inefficient vibration mechanisms, and high labor costs for manual clearing and maintenance.
Бүтцийн нэгдмэл байдлын асуудал: Vibration transmission to support structures causing fatigue cracks and foundation issues, creating longterm plant safety and capital expenditure risks.
Тоос ялгаруулалт & Асгарсан: Poor sealing and excessive vibration exacerbate housekeeping issues, creating environmental control challenges and product loss.

Is your current screening solution a source of recurring cost and reliability headaches? Юу гэж а 2030% reduction in maintenance intervals and a 15% improvement in screening efficiency mean for your annual operational budget?

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

Коксын чичиргээт дэлгэц нь хүнд даацын, highcapacity screening machine engineered for the precise size classification of metallurgical coke. It separates crushed coke into defined fractions—such as blast furnace coke, самар кокк, and breeze—critical for optimal furnace operation.

Үйл ажиллагааны ажлын урсгал:
1. Тэжээх танилцах: Crushed coke is uniformly distributed onto the feed box of the inclined screen deck(s).
2. Чичиргээт салгах: A highefficiency vibrator assembly imparts a linear or elliptical motion, stratifying material and propelling it across the screening surface.
3. .SizeBased Stratification: Particles smaller than the screen aperture fall through as undersize, while larger particles travel across the deck to discharge as oversize.
4. Бутархай ялгадас: Separated material streams are discharged via dedicated chutes into designated collection hoppers or conveyors for further processing or shipment.

Хэрэглээний хамрах хүрээ & Хувьсгал:
Саад тохолтол тарз: Ideal for primary sizing of hot or cold metallurgical coke in coke plants, гангийн үйлдвэрүүд, болон бөөнөөр нь зөөвөрлөх терминалууд. Effective for capacities ranging from 200 нь 1500+ цаг тутамд тонн.
Хувьсгал: Урьдчилан боловсруулалт хийлгүйгээр наалдамхай материалд зориулагдаагүй (жишээ нь e., preheating). Performance is contingent on proper feed rate control and consistent moisture content management.

3. ҮНДСЭН ОНЦЛОГ

Модульчлагдсан тавцангийн систем | Техникийн үндэслэл: Бөмбөг, panelized polyurethane or steel wire cloth panels | Үйл ажиллагааны ашиг тус: Дэлгэцийн даавууг солих хугацааг хүртэл бууруулна 60% compared to traditional tensioned systems. Minimizes operator exposure during maintenance. | ROI нөлөө: Засвар үйлчилгээний нэг удаагийн хөдөлмөрийн зардлыг бууруулж, үйлдвэрийн хүртээмжийг нэмэгдүүлнэ.

Хүнд даацын чичиргээний угсралт | Техникийн үндэслэл: Twin outofbalance motors with adjustable eccentric weights generating controlled linear force | Үйл ажиллагааны ашиг тус: Тогтвортой байдлыг хангана, reliable screen action with minimal transmitted force to the base structure. Allows amplitude adjustment to match feed conditions. | ROI нөлөө: Бүтцийн стрессийг хүртэл бууруулна 40%, extending support structure lifespan and lowering longterm capital repair costs.

Нарийвчилсан битүүмжлэл & Тоосжилт | Техникийн үндэслэл: Multilayer skirtboard seals with wearresistant liners at all transfer points | Үйл ажиллагааны ашиг тус: Significantly reduces airborne dust emissions and material spillage at feed and discharge zones. Improves plant housekeeping and environmental compliance. | ROI нөлөө: Lowers cleanup labor costs and mitigates risk of regulatory noncompliance fines.

Элэгдэлд тэсвэртэй барилга | Техникийн үндэслэл: Wear plates (AR400/500) at all highimpact zones; reinforced side plates; protected cross members | Үйл ажиллагааны ашиг тус: Withstands the extreme abrasiveness of coke over extended periods, delaying structural wearthrough by an average of threefold compared to mild steel construction.| ROI нөлөө: Extends major refurbishment cycles from years to decades, reducing lifetime equipment cost.

EnergyEfficient Drive Design | Техникийн үндэслэл: Directdrive vibrator motors with optimized power factor correction systems| Үйл ажиллагааны ашиг тус: Delivers required screening force with lower specific energy consumption per ton processed.| ROI нөлөө: Талбайн өгөгдөл нь ердийн үзүүлэлтийг харуулж байна 812% reduction in connected load power draw versus older generation screens.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт (Ердийн) | Манай коксын чичиргээт дэлгэцийн шийдэл | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Дэлгэцийн даавууны амьдрал (Анхан шатны тавцан) | ~4560 days before blinding/wear requires change| ~90120 days under comparable conditions| +80100% |
| Maintenance Downtime per Cloth Change| ~812 hours (tensioned system)| ~35 hours (modular boltin system)| 60% |
| Скрининг үр ашиг (зорилтот фракцын хувьд) | ~8588% accuracy under load| Тууштай хүрдэг >92% accuracy under load| +57 хувь оноо |
| Бүтэц рүү дамжуулах хүч (% of dynamic force) | -аас дээш 2530% дамжуулсан| Isolated design reduces transmission to <15%| 4050% бууруулах |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Загварын хүрээ & Хүчин чадал: CVS Series; -аас дамжуулалт 250 Цагдаа (CVS1842) нь 1200 Цагдаа (CVS3060).
Эрчим хүчний шаардлага: Connected load from 2 x 7.5 kW motors up to 2 x 30 кВт мотор (400V/50Hz буюу заасан). Variable Frequency Drive optional.
Материалын үзүүлэлтүүд:
Тавцангийн хүрээ & Хажуугийн хавтан: Өндөр хүчдэлийн ган хавтан (мин. Q345B).
Доторлогоо өмс & хүрхрээ: AR400/500 abrasionresistant steel at critical points.
Дэлгэцийн тавцангийн сонголтууд: Полиуретан модульчлагдсан хавтан (стандарт), tensioned rubberclad wire mesh, эсвэл цоолсон хавтан.
Springs/Isolators: Хүнд хэлбэрийн ган ороомог булаг эсвэл резинэн хайч бэхэлгээ.
Физик хэмжээсүүд (Example CVS2460): Нийт урт (~9м), өргөн (~3м), өндөр (~4м). Жин ойролцоогоор. ~14,000 кг.
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +50°С хүртэлх орчны температурт зориулагдсан; capable of handling hot coke up to ~150°C with appropriate material selections.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Integrated Steel Plant Blast Furnace Feedstock Preparation

Challenge A major steel producer faced inconsistent nut coke sizing due to rapid blinding of wire mesh screens on their primary classifier, causing furnace permeability issues.
Solution Installation of two primarystage Coke Vibration Screens equipped with specialized polyurethane antiblinding deck panels.
Results Screening efficiency for the target +25mm fraction improved from an average of 84% to consistently over 93%. Screen panel replacement intervals extended from every six weeks to over four months.

Merchant Coke Producer Export Terminal

Challenge Excessive downtime for screen maintenance was bottlenecking loading operations at a bulk terminal handling multiple grades for export markets.
Solution Replacement of three aging screens with highcapacity Coke Vibration Screens featuring quickchange modular decks.
Results Average cloth change time reduced by over five hours per event, increasing annual terminal throughput capacity by an estimated eight percent while reducing associated labor overtime costs significantly.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our wholesale pricing structure is based on configuration complexity:
I шат - Стандарт үүргийн нэгж: Base model with standard AR liners, fixed speed drives, common deck types suitable for lowercapacity (<500 Цагдаа) applications requiring reliable performance at optimal costeffectiveness.
Tier II – HighCapacity Unit: Enhanced models featuring premium isolation systems,VFDs for motion control customization,and upgraded wear packages designed for demanding continuous operation (>500 Цагдаа).
Optional features include acoustic enclosures,dusttight covers,video monitoring systems,and automated lubrication systems.Service packages range from basic commissioning support through comprehensive multiyear planned maintenance agreements.Financing options including leasing structures are available through our partners,making capital expenditure more manageable within operational budgets.

8.Түгээмэл асуултууд

Q1:What is the lead time on a standard Coke Vibration Screen unit?
A1 Lead times vary by model complexity but typically range between ten weeks.For urgent requirements,a limited number of preengineered configurations may be available sooner upon inquiry.

Q2 Can this equipment integrate with our existing PLCbased control system?
A2 Yes.The screen can be supplied with standard motor starters ready for hardwiring into your plant logic.For advanced integration,a Profibus DP or Ethernet/IP interface module can be provided as an option allowing direct communication between our drive system controls(Хэрэв тоноглогдсон бол)and your central SCADA network

Q3 How does this solution handle variations in feed moisture content which can cause sticking?
A3 The combination modular polyurethane deck panels' openarea design combined adjustable vibration amplitude helps mitigate moderate moisture issues.For severe sticking conditions we recommend reviewing upstream drying processes

Q4 What are typical spare parts inventory recommendations after commissioning?
A4 We provide recommended initial spare parts list including one set deck panels vibrator bearings seal kits based specific duty cycle This helps minimize unplanned downtime waiting critical components

Q5 Гүйцэтгэлийн баталгааг санал болгож байна уу?
A5 Yes We provide guaranteed throughput capacity separation efficiency specifications based mutually agreed test protocols using representative feedstock prior shipment

Q6 Do you offer site inspection installation supervision services?
A6 Comprehensive commissioning services performed certified engineers ensure correct mechanical alignment electrical connection operational optimization part standard supply scope

Q7 What warranty terms apply commercial purchases?
A7 Standard warranty covers defects materials workmanship period months operation date commissioning Extended warranty options major assemblies available purchase