Кокс чичиргээт дэлгэц ODM үйлдвэрлэгч
1. PAINPOINT DRIVE NOLEING
Is your coke handling operation plagued by persistent bottlenecks, хэт их засвар үйлчилгээний зардал, мөн бүтээгдэхүүний чанарт нийцэхгүй? Кокс шигших ажлыг хянадаг үйлдвэрийн менежерүүдэд зориулав, common challenges directly impact the bottom line:
Нүд сохлох & Сул зогсолт: Сайн байна, чийгтэй коксын хэсгүүд дэлгэцийн тавцан дээр наалддаг, хурдан сохрох шалтгаан болдог. This reduces effective screening area by up to 40%, forcing frequent shutdowns for manual cleaning and slashing throughput.
Эрт элэгдэл & High OPEX: Металлургийн коксын зүлгүүрийн шинж чанар нь дэлгэцийн хавтангийн элэгдлийг хурдасгадаг, тавцан, болон өдөөгч. Unplanned component replacements and associated labor can increase annual maintenance budgets by 25% болон түүнээс дээш.
Үр ашиггүй торгууль салгах: Inadequate vibration dynamics lead to poor segregation of breeze (coke fines under 10mm). This results in product contamination, lost revenue from missized material, and potential downstream process issues.
Бүтцийн ядаргаа & Vibration Transmission: High Gforces needed for effective screening transmit damaging vibrations to the support structure and surrounding equipment, leading to cracks, foundation issues, and safety concerns.
Are you searching for a robust screening solution that delivers consistent uptime, lowers total cost of ownership, and ensures precise size separation for your coke product?
2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ
The Coke Vibration Screen is a heavyduty industrial screening machine engineered for the highcapacity sizing and scalping of metallurgical coke in battery, quenching, and sorting stations. Its core function is to separate crushed coke into precise fractions (жишээ нь e., Домен зуухны кокс, самар кокк, соно) while efficiently removing fines.
Үйл ажиллагааны ажлын урсгал:
1. Тэжээл & Хувиарилалт: Crushed coke is uniformly fed onto the inlet end of the inclined screen deck via a chute or feeder.
2. Давхаргалалт & Хуваах: Өндөр эрч хүч, linear or elliptical vibration stratifies the material bed. Smaller particles pass through precisely sized deck apertures; oversized particles travel across the deck surface.
3. Ахах: Correctly sized fractions are discharged via separate outlets—oversize to crushers for recirculation or as product, undersize as breeze or product—ensuring a clean separation.
Хэрэглээний хамрах хүрээ: Primary sizing of metallurgical coke after crushing; scalping of oven discharge; dedusting and fines removal; recovery operations.
Хувьсгал: Тусгай тавцангийн технологигүйгээр наалдамхай материалд зориулагдаагүй; maximum feed size is constrained by deck opening and machine design; requires controlled feed rate for optimal efficiency.
3. ҮНДСЭН ОНЦЛОГ
Хүнд даацын тавцангийн систем | Техникийн үндэслэл: Modular polyurethane or rubberclad steel panels with reinforced fixing | Үйл ажиллагааны ашиг тус: Dramatically increased service life under abrasive conditions; reduced noise levels (by ~10 dBA); panels are easily replaced in sections minimizing downtime | ROI нөлөө: Cuts panel replacement costs by up to 60% over traditional woven wire decks.
AntiBlinding Technology | Техникийн үндэслэл: Integrated ball tray decks or ultrasonic screen mesh cleaning systems | Үйл ажиллагааны ашиг тус: Continuous microimpact dislodges lodged particles near aperture openings maintaining nearoriginal open area | ROI нөлөө: Sustains design capacity throughput reduces cleaning downtime by over 70%.
Balanced Elliptical Vibration | Техникийн үндэслэл: Twin shaft exciter with outofphase synchronized weights generating an elliptical throw pattern | Үйл ажиллагааны ашиг тус: Optimized material travel speed with sharp stratification enhances separation accuracy especially for midrange sizes (1030мм) | ROI нөлөө: Improves product purity by an average of 15% reducing recrush load and maximizing premium fraction yield.
Хаалттай тоос үл нэвтрэх загвар | Техникийн үндэслэл: Gasketed side plates and dust hood connections with integral skirt boards | Үйл ажиллагааны ашиг тус: Contains airborne coke dust at transfer points improving site air quality meeting environmental standards | ROI нөлөө: Lowers housekeeping costs mitigates health safety risks avoids potential regulatory noncompliance fines.
Тусгаарлагдсан чичиргээний хүрээ | Техникийн үндэслэл: Dynamic vibration isolators (rubber or spring) between the vibrating body and stationary base frame | Үйл ажиллагааны ашиг тус: Илүү шингээнэ 95% of dynamic forces preventing transmission to supporting structures eliminates fatigue failures | ROI нөлөө: Removes need for massive dedicated foundations reduces installation time capital cost protects plant infrastructure integrity.
Centralized Greasing Lube System | Техникийн үндэслэл: Manifold with lines feeding all major bearing points from a single access port | Үйл ажиллагааны ашиг тус: Enables safe rapid lubrication during brief pauses extends bearing life under highload hightemperature conditions | ROI нөлөө: Standardizes preventive maintenance intervals reduces bearing failure rates by an estimated 40%.
4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД
| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт | Кокс чичиргээний дэлгэцийн шийдэл | Давуу тал (% сайжруулалт) |
|||||
| Deck Panel Lifespan | Woven wire mesh lasts 23 хүнд элэгдлийн дор сар | Polyurethaneclad modular panels last 812 сар | +300% үйлчилгээний хугацаа |
| Скрининг үр ашиг | ~85% efficiency for midsize separation due to blinding | Арчилдаг >92% efficiency via antiblinding systems | +78% тогтвортой үр ашиг |
| Засвар үйлчилгээний зогсолт | 812 hours monthly for cleaning bearing checks panel replacement
| Energy Consumption per Ton ~0.12 kWh/ton processed
| Breeze (10мм) Contamination in Product Fraction
5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД
Хүчин чадал / Үнэлгээ: Загвараас хамааралтай 200 TPH хэтэрсэн 1500 TPH throughput capacity standard designs available
Эрчим хүчний шаардлага: Drive motor range from 7.5 кВт 45 kW depending on screen size mass excitation force
Материалын үзүүлэлтүүд: Highstress frame components S355JR steel side plates wear liners Hardox®400 Abrasionresistant polyurethane rubber composite deck materials
Физик хэмжээсүүд (Ердийн загвар): Deck Size (LxW): 3m x1 .5m Overall length:~4 .2m Overall width:~2 .8m Height:~1 .6m Weight:~6500kg
Байгаль орчны үйл ажиллагааны хүрээ: Орчны температур:20°C +50°C Feed material temperature upto120°C(хамгийн их) Weather protection IP65 enclosure optional
6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА
Metallurgical Coke Plant Blast Furnace Feed Preparation Challenge:: Existing screens blinded within hours due high moisture content in quenched coke causing severe bottleneck before furnace feed bins resulting in inconsistent size distribution affecting furnace efficiency
Хариу:: Installation two large doubledeck Coke Vibration Screens equipped ball tray antiblinding decks isolated base frames
Үр дүн:: Screening availability increased from94%. Blast furnace feed consistency improved quantified as+/5mm size variation reducedby30%. Annual maintenance labor hours decreasedby1200
Coke Sorting Terminal Product Diversification Challenge:: Terminal needed produce three distinct saleable products(>50mm2550mm<25мм)from single feed stream but existing separator generated excessive fines(<10мм)in midrange fraction reducing its market value
Хариу:: Implementation multislope Coke Vibration Screen with precision elliptical vibration finetuning deck tensioning system
Үр дүн:: Product purity each fraction achieved>95%. Revenue from midrange(2550мм)fraction increasedby18%due reduced fines content System handled variable feed rates without performance degradation
7. АРИЛЖААНЫ ХЭРЭГЛЭЭ
Тоног төхөөрөмжийн үнийн шатлал: Entrylevel standard duty screens(starting~$25000);Heavyduty customengineered units($65000$200000+)based size configuration options
Нэмэлт шинж чанарууд / Шинэчлэлтүүд: Stainless steel construction critical areas hotmaterial handling kits spray bar systems different deck types(harps tensioned polyurethane etc.) variable frequency drives advanced condition monitoring sensors
Үйлчилгээний багцууд: Tiered annual maintenance contracts covering inspection parts discounts priority support Extended warranty available upto36months Comprehensive training programs operational maintenance staff included
Financing Options Available through partners include equipment leasing longterm rental purchase plans tailored capital expenditure cycles Project financing considered largescale installations
8. Түгээмэл асуултууд
Q1 How do we determine correct screen size deck configuration our specific capacity requirements?
Our engineering team requires your detailed feed rate particle size distribution(P80 D50)desired product splits moisture content This data allows us model recommend optimal machine specifications guarantee performance
Q2 Can this equipment integrate our existing PLC control system material handling network?
Yes standard designs include control panel compatible common industrial protocols(Profibus Ethernet/IP etc.) We provide necessary interface documentation facilitate integration your plant SCADA system
Q3 What typical installation timeline foundation requirements?
With isolated design foundation requirements less stringent than older screens Typical installation including positioning electrical mechanical connection commissioning takes510working days depending complexity Preinstallation foundation drawings issued advance
Q4 Are spare parts readily available what expected lead times?
We maintain strategic inventory critical wear parts(decks bearings exciters)at regional hubs Standard parts ship within48hours Custom components have lead times communicated upfront during purchase Longterm supply agreements ensure ongoing support
Q5 How does equipment handle variations feed rate material composition?
Robust design accommodates reasonable fluctuations Variable speed drive option allows operators adjust vibration intensity optimize performance realtime changing conditions ensuring consistent output quality