1. PAINPOINT DRIVE NOLEING

Танай кокс шигших үйл ажиллагаа тасралтгүй үргэлжилж байна уу, зардал ихтэй үр ашиггүй байдал? Үйлдвэрийн менежерүүд болон инженерийн гүйцэтгэгчид, the vibration screen is a critical yet vulnerable point in the material handling chain. Нийтлэг бэрхшээлүүд орно:

Хэт их зогсолт: Premature screen deck failure and bearing seizures due to coke abrasiveness and high temperatures, leading to unplanned maintenance stops that cost thousands per hour in lost production.
Poor Separation Efficiency: Inconsistent sizing of metallurgical coke or petroleum coke, resulting in offspec product that fails to meet blast furnace or anode grade requirements, directly impacting your revenue and customer contracts.
Засвар үйлчилгээний өндөр зардал: The constant battle against wear on screen panels, хажуугийн хавтан, and exciters creates a relentless cycle of parts replacement and labor expenditure.
Structural Integrity Risks: Fatigue cracks in the screen body from relentless, highcycle loading threaten catastrophic failure, posing safety risks and requiring major capital repair.

Are you searching for a vibration screen engineered not just to handle coke, but to withstand its punishing demands while protecting your bottom line?

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ: Хүнд даацын коксын чичиргээт дэлгэц

This equipment is a specifically engineered linear motion or elliptical motion vibrating screen for the classification and sizing of hot or cold metallurgical coke and petroleum coke (кальцижуулсан эсвэл ногоон өнгөтэй). Түүний загвар нь бат бөх чанарыг чухалчилдаг, үргэлж ажиллах, and precise separation under severe operating conditions.

Үйл ажиллагааны ажлын урсгал:
1. Тэжээл & Хувиарилалт: Bulk coke from the crusher or oven is evenly distributed across the full width of the feed deck via an integral feed box.
2. Давхаргалалт & Хэмжээ тогтоох: Controlled vibratory motion stratifies material by size; undersize particles pass through precisely sized screen panel apertures.
3. Material Conveyance: Larger particles travel along the deck length for discharge as oversize product.
4. Бүтээгдэхүүнийг салгах: Properly sized fractions are collected via sealed discharge spouts for downstream processing or shipment.

Хэрэглээний хамрах хүрээ: Металлургийн коксыг анхдагч болон хоёрдогч шигших (Домен зуухны кокс), нефтийн кокс (anode grade, fuel grade), дахин нүүрстөрөгч. Suitable for hot screening applications postquenching (with appropriate material specs).
Хувьсгал: Not designed for wet screening processes or as a replacement for scalping screens handling extremely large (+300мм) feed with high impact loads without prior modification.

3. ҮНДСЭН ОНЦЛОГ

Модульчлагдсан тавцангийн систем | Техникийн үндэслэл: Бөмбөг, interchangeable panel design with multiple wear materials | Үйл ажиллагааны ашиг тус: Операторууд дор хаяж хуучирсан хавтанг сольж болно 30 minutes without welding or major dismantling. | ROI нөлөө: Тавцангийн өөрчлөлтийн зогсолтыг хүртэл бууруулна 70% гагнасан системтэй харьцуулахад.

HighTemperature Bearing Assembly | Техникийн үндэслэл: Labyrinth seals with hightemp grease purging and forcedair cooling jackets | Үйл ажиллагааны ашиг тус: Maintains bearing integrity when screening hot coke up to 200°C, extending lubrication intervals. | ROI нөлөө: Талбайн өгөгдөл нь a 40% бүтэлгүйтлийн хоорондох дундаж хугацаа нэмэгдэх (MTBF) for bearing assemblies.

DualWall Side Plate Construction | Техникийн үндэслэл: Reinforced boxsection design with internal ribbing | Үйл ажиллагааны ашиг тус: Eliminates stress concentration points that lead to fatigue cracking under heavy cyclic loads. | ROI нөлөө: Virtually eliminates unscheduled downtime from structural body repairs over the machine's lifespan.

Precision Tensioning System | Техникийн үндэслэл: Hydraulic or advanced manual tensioning wedges for polyurethane or wire mesh panels | Үйл ажиллагааны ашиг тус: Ensures uniform panel tension across the entire deck area, preventing premature loosening and blinding. | ROI нөлөө: Improves screening efficiency consistency by up to 15% мөн хавтангийн ашиглалтын хугацааг уртасгана.

DustContainment Design | Техникийн үндэслэл: Integrated skirt boards, sealed discharge spouts, and optional negative pressure connections | Үйл ажиллагааны ашиг тус: Дамжуулах цэгүүдэд агаарт ялгарах тоосонцрын ялгаралтыг эрс багасгадаг. | ROI нөлөө: Lowers housekeeping costs and facilitates compliance with plant environmental standards.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт жишиг | Манай коксын чичиргээт дэлгэцийн шийдэл | Баримтжуулсан давуу тал |
| : | : | : | : |
| Дэлгэцийн самбарын ашиглалтын хугацаа (Зүлгүүрийн кокс) | 46 Сарууд (Welded Steel) | 812 Сарууд (Modular PU/Alloy) | +100% Сайжруулалт |
| Annual BearingRelated Stops | 34 Events/Year | ≤1 Event/Year (санал болгож буй протоколоор) | ~75%-ийн бууралт |
| Screening Efficiency Consistency (for 25mm +5mm cut) | ±8% Variance over campaign life| ±3% Variance over campaign life| Сайжруулсан тууштай байдал |
| Өмчлөлийн нийт зардал (5Жилийн үе) Based on parts/labor/downtime| Суурь (100%)| Тооцоолсон 6070% суурь| 3040% Бууралт |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадал & Үнэлгээ: загвараас хамааралтай; стандарт хүрээ 500 нь 2,500 tonnes per hour of dry coke bulk density (~0.50.8 т/м³).
Жолоо & Хүч чадал: Dualshaft eccentric vibrator assembly; -аас моторын хүч 15 кВт 75 kW depending on size and dynamics.
Материалын үзүүлэлтүүд:
Тавцангийн хүрээ & Хажуугийн хавтан: Өндөр бүтээмжтэй нүүрстөрөгчийн ган (Q345B equivalent or higher).
Доторлогоо өмс & Deck Modules: Options include AR400 steel abrasion plate, tensioned polyurethane panels with steel reinforcement, or rubberclad panels.
Лаг булхайн эд: Heavyduty helical steel springs or rubber shear springs rated for high static load.
Физик хэмжээсүүд: Ганц бие, давхар, эсвэл гурван давхар тохиргоо; widths from 1.5m to 3m; урт нь 4м-ээс 8м хүртэл.
Байгаль орчны үйл ажиллагааны хүрээ: Ambient temperature operation from 20°C to +50°C; capable of handling material temperatures up to 200°C with specified configurations.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

[Steel Plant Blast Furnace Feed] Сорилт: A major integrated steelmaker experienced frequent wire mesh panel blowouts on hot coke screens (~150°C), causing excessive spillage and plant outages every 1012 долоо хоног.Шийдлийн хэрэгжилт: Installation of a heavyduty coke vibration screen featuring modular polyurethane/steel hybrid panels with a precision hydraulic tensioning system.Үр дүн: Panel changeout intervals extended to over 32 долоо хоног; screening efficiency for critical 50mm+25mm fraction stabilized at >94%; annual maintenance hours reduced by an estimated 320.

[Calcined Petroleum Coke Plant] Сорилт: An anodegrade CPC producer faced severe dust emission at screen transfer points and rapid wear from highly abrasive calcined material.Шийдлийн хэрэгжилт: Deployment of a fully enclosed vibrating screen with dualwall side plates, internal dust skirts, and AR400 lined modular decks.Үр дүн: Captured dust emissions reduced by an estimated >90% at source; deck lifespan increased from ~5 months to over 10 сар; product purity improved due to contained environment.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our heavyduty coke vibration screens are offered in three primary tiers:

1. Стандарт үүргийн цуврал: For less severe applications/cold coke screening; өрсөлдөх чадвартай хөрөнгийн зардалд анхаарлаа хандуулах.
2. Дээд зэрэглэлийн үүргийн цуврал (Хамгийн түгээмэл): Includes all core features outlined above; optimized for total cost of ownership.
3. Custom Engineered Series: For extreme capacity, хэм (>200°C), or unique footprint requirements.

Нэмэлт шинж чанарууд & Шинэчлэлтүүд: Aircooled bearing housings, explosionproof motors for specific environments online condition monitoring sensors (чичиргээ/температур), тусгай бүрээс.

Үйлчилгээний багцууд:

Үндсэн баталгаа
Extended Performance Guarantee with prescribed maintenance
Жилийн үзлэг & Parts Kitting Program
Түлхүүр гардуулах суурилуулалт & Ашиглалтын хяналт

Financing options including equipment leasing and milestonebased payment plans are available through our partners to facilitate capital expenditure planning.

8.Түгээмэл асуултууд

1.Q What is the lead time for a standard model?
A.For common Premium Duty Series models in standard widths lead time is typically XX weeks upon final engineering approval

2.Q Are your screens compatible with our existing foundation structure?
A.We provide complete foundation load data Our engineering team can assess your current pedestals Typically our designs aim for compatibility but minor reinforcement may be advised

3.Q How does this design address blinding when processing sticky green petroleum?
A.We specify nonblinding polyurethane panel profiles with tapered openings combined with our high Gforce vibratory motion which field data shows reduces adhesionrelated blinding significantly compared traditional flat wire decks

4.Q What is the expected power consumption versus older screens?
A.Due efficient vibrator design modern bearings energy consumption often decreases despite robust construction Specific kW ratings provided technical specs allow direct comparison

5.Q Do you offer wear package pricing?
A Yes We offer guaranteed annual operating cost contracts which bundle expected wear parts deck modules seals into fixed annual payment simplifying budget forecasting

6.Q Can you assist retrofit into existing building constraints?
A Yes Our standard designs can modified accommodate limited headroom discharge height requirements while maintaining performance parameters

7.Q What operational training provided?
A We supply detailed operation maintenance manuals plus onsite training covering startup/shutdown procedures daily checks tensioning protocols troubleshooting