1. PAINPOINT DRIVE NOLEING

Танай кокстой харьцах үйл ажиллагаа байнга түгжрэлд орж, зардал нэмэгдэж байна уу?? Үйлдвэрийн менежерүүд болон инженерийн гүйцэтгэгчид, the screening phase is a critical pressure point. Нийтлэг бэрхшээлүүд орно:
Excessive Downtime for Screen Deck Changes: Frequent blinding and wear from abrasive coke fines lead to costly, unplanned shutdowns, таны боловсруулалтын шугамыг бүхэлд нь зогсоох.
Тогтворгүй бүтээгдэхүүний зэрэглэл: Inefficient separation results in offspec coke (undersize in product or oversize in breeze), directly impacting product revenue and downstream process efficiency.
Өндөр засвар үйлчилгээ & Орлуулах зардал: The abrasive nature of coke rapidly degrades screen panels and components, driving up spare parts inventories and labor expenses.
Бүтцийн ядаргаа & Чичиргээ дамжуулах: Poorly isolated vibration damages support structures and creates unsafe working environments, leading to longterm capital repair costs.

Are you evaluating how to increase throughput reliability, өмчлөлийн нийт өртгийг бууруулах, and ensure consistent product quality? Зөв Коксын чичиргээт дэлгэц is not just a machine; it’s a strategic investment in operational stability.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

Аг Коксын чичиргээт дэлгэц нь хуйх арилгах зориулалттай хүнд даацын үйлдвэрийн шигших машин юм, хэмжээс, and dedusting of metallurgical coke and coke breeze in quenching towers, blast furnace feed systems, and byproduct recovery plants.

Үйл ажиллагааны ажлын урсгал:
1. Тэжээх танилцах: Bulk coke from crushers or conveyors is evenly distributed onto the screen’s feed box.
2. Давхардсан чичиргээ: Өндөр эрч хүч, linear or elliptical motion stratifies the material, forcing fines downward while conveying oversize across the deck.
3. Нарийвчилсан тусгаарлалт: Sized apertures on robust screen panels allow undersized particles (25mm breeze or other specified cuts) дамжин өнгөрөх.
4. Ахах: Зөв хэмжээтэй бүтээгдэхүүн (жишээ нь e., +25mm blast furnace coke) discharges from the deck end, while fines are collected underneath.

Хэрэглээний хамрах хүрээ: Primary screening of hot or quenched metallurgical coke, sizing of foundry coke, removal of coke breeze from blast furnace feed. Not typically recommended for wet screening applications or extremely sticky materials without specialized modifications.

3. ҮНДСЭН ОНЦЛОГ

Хүнд даацын тавцанг дэмжих систем | Техникийн үндэслэл: Reinforced crossmembers with abrasionresistant caps | Үйл ажиллагааны ашиг тус: Eliminates deck sagging and premature panel failure under high load | ROI нөлөө: Самбарын ашиглалтын хугацааг хүртэл уртасгана 40%, эд анги солих давтамж болон зогсолтыг багасгах.

Хяналттай чичиргээ тусгаарлах | Техникийн үндэслэл: Highperformance rubber or coil spring isolators | Үйл ажиллагааны ашиг тус: гаруй агуулсан 95% динамик хүчний, дэмжлэгийн бүтцэд дамжихаас сэргийлэх | ROI нөлөө: Eliminates costly structural reinforcement repairs and reduces ambient vibration for operators.

AbrasionResistant Panel Technology | Техникийн үндэслэл: Modular polyurethane or hardened steel panels with reinforced mounting systems | Үйл ажиллагааны ашиг тус: Withstands impact and abrasion from sharpedged coke while resisting blinding | ROI нөлөө: Lowers costperton for screen media by balancing durability with effective open area.

DualVibrator Drive System | Техникийн үндэслэл: Two synchronized vibratory motors generating linear force | Үйл ажиллагааны ашиг тус: Provides consistent material travel speed and reliable startup under loaded conditions | ROI нөлөө: Ensures stable throughput targets are met with minimal maintenance compared to complex shaftdriven systems.

Хаалттай тоосны менежментийн дизайн | Техникийн үндэслэл: Integral dust sealing flanges at feed/discharge points with skirtboard compatibility | Үйл ажиллагааны ашиг тус: Дамжуулах цэгүүдэд агаарт дэгдэх коксын тоос их хэмжээгээр агуулагддаг | ROI нөлөө: Reduces housekeeping labor and enhances compliance with plant environmental standards.

QuickChange тавцан чангалах систем | Техникийн үндэслэл: Bolted wedge or hydraulic tensioning mechanisms for panel clamping | Үйл ажиллагааны ашиг тус: Allows single operators to safely change screen panels in reduced time | ROI нөлөө: Cuts planned maintenance window duration by over 50%, ургамлын хүртээмжийг нэмэгдүүлэх.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт жишиг | Манай коксын чичиргээт дэлгэцийн шийдэл | Баримтжуулсан давуу тал |
| : | : | : | : |
| Самбарын ашиглалтын хугацаа (Зүлгүүрийн кокс) | 34 Сарууд (Standard Steel) | 57 Сарууд (Optimized Polyurethane/Alloy) | +60% Сайжруулалт |
| Жилийн бэлэн байдал (Үргэлж ажиллах %)| ~92% (Incl. Downtime for Changes)| >96% (with QuickChange Systems)| +4 Хувийн оноо |
| Vibrational Force Transmitted to Structure| 1520% Unisolated Force| 75% Бууралт |
| Дамжуулагчийн тууштай байдал (±% from target)| ±1015% Variance Under Load| Maintains within ±5% Target Feed Rate| Variance Reduced by Over 50% |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Загварын хүрээ & Хүчин чадал: -аас дамжуулахад зориулагдсан 200 нь 2,500 метр тонн/цаг (MTPH), нүхний хэмжээ болон материалын нягтаас хамаарна (~0.50.7 t/m³ for coke).
Эрчим хүчний шаардлага: Driven by standard industrialgrade vibrator motors (IP66 protection), ихэвчлэн хооронд хэлбэлздэг 2 x 7.5 кВт 2 x 30 нэгж тутамд кВт, based on machine size.
Материалын үзүүлэлтүүд:
Тавцангийн хүрээ & Хажуугийн хавтан: ASTM A36 Steel with AR400 abrasionresistant liners at wear points.
Дэлгэцийн тавцан: Options include modular polyurethane panels (Shore A ~90), perforated manganese steel (Hadfield Grade), эсвэл нэхмэл утсан даавуу.
Тусгаарлах систем: Multilayered rubber buffers or steel coil springs.
Физик хэмжээсүүд: Singledeck units typically range from 1.8m wide x 4.8m long to 3.6m wide x 9m long; custom sizes available.
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +50°С хүртэлх орчны температурт зориулагдсан; handles material temperatures up to ~100°C continuously with appropriate component specifications.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Integrated Steel Plant – Blast Furnace Feed System

Challenge A major steel producer experienced excessive structural cracking around their aging screens due to vibration transmission, coupled with weekly panel changes causing ~8 hours of lost feed time.
Solution Installation of two heavyduty linear motion Coke Vibration Screens featuring advanced coil spring isolation systems and quickchange polyurethane decks.
Results Structural vibration measurements dropped by over 80%, eliminating further damage concerns. Panel changeover time was reduced to under three hours per occurrence directly contributing to an estimated additional $150k annual production value through improved availability

Coke Battery ByProduct Processing

Challenge Inconsistent separation of breeze (12мм) from saleable foundry coke led to product quality penalties an average revenue loss of $18/ton on offspec loads
Solution Implementation of a twodeck sizing screen utilizing a top deck for scalp removal an optimized lower deck with precisely tensioned woven wire panels ensuring accurate cut points
Results Product gradation consistency improved dramatically achieving specification compliance rates exceeding . This eliminated quality penalties saving an estimated $450k annually

7 АРИЛЖААНЫ ХЭРЭГЛЭЭ

Equipment pricing tiers vary primarily based on size capacity construction materials

Standard Duty Tier For lowercapacity applications (1000 MTPH) includes all core features advanced isolation extended wear packages

Нэмэлт функцууд орно:
Stainless steel construction components for highly corrosive environments
Specialized heating systems prevent condensation blinding in cold climates
Advanced condition monitoring sensors bearing temperature vibration analysis

Үйлчилгээний багц боломжтой:
1 Basic Package Standard warranty commissioning support spare parts list
2 Comprehensive Plan Includes scheduled inspections priority parts dispatch discounted labor rates

Financing Options Flexible commercial leasing structures are available allowing you preserve capital expenditure budgets These can be tailored over toyear terms

8 Түгээмэл асуултууд

Q What is the lead time for a customsized Coke Vibration Screen?
A For most standard configurations lead times range between weeks following design approval Nonstandard sizes may require additional engineering manufacturing time

Q Can your screens integrate with our existing PLC control system?
A Yes Our units can be supplied with standard motor starters but are designed for easy integration into plantwide control systems via dry contact relays We provide comprehensive IO documentation

Q Үйл ажиллагааны дуу чимээний түвшинг хэрхэн харьцуулах вэ??
A Field data shows that our fully enclosed designs combined with isolated vibrators typically operate at dB(Аг) measured one meter from the machine meeting common workplace regulations

Q What is the expected bearing service life under continuous operation?
A With proper sealing lubrication our vibrator bearings are rated for a minimum of operating hours under normal load conditions which translates approximately years in continuous service before planned replacement

Q Are trial tests possible before purchase?
A We can arrange testing of your specific material sample at our facility using pilotscale equipment Data on screening efficiency capacity wear rates will be provided