1. PAINPOINT DRIVE NOLEING

Танай кокстой харьцах үйл ажиллагаа нь бүтээгдэхүүний чанарт нийцэхгүй байна уу?, хэт их торгууль бий болгох, and unplanned maintenance halts? Кокс шигших ажлыг хянадаг үйлдвэрийн менежерүүдэд зориулав, common challenges directly impact profitability and throughput. Та мэдэрч байна уу:

Нүд сохлох & Тээвэрлэлт: Moisture or sticky fines blinding screen decks, causing product contamination and forcing premature shutdowns for manual cleaning.
Хэт их зогсолт: Frequent bearing failures or structural fatigue on vibrating screens leading to 2040 hours of unscheduled downtime annually for repairs and parts replacement.
Засвар үйлчилгээний өндөр зардал: The abrasive nature of coke accelerating wear on screen panels, тавцан, болон өдөөгч, resulting in high consumable costs and labor for changeouts.
Inefficient Sizing: Inconsistent feed rates or improper vibration dynamics producing offspec material, leading to customer rejections or reprocessing costs.

Гол асуулт бол: Та хэрхэн нарийн хүрэх вэ, reliable coke classification while maximizing equipment uptime and minimizing total cost of ownership? The answer lies in selecting a purposeengineered Коксын чичиргээт дэлгэц.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

Аг Коксын чичиргээт дэлгэц is a heavyduty industrial screening machine designed for the dry separation of metallurgical coke into precise size fractions—typically nut coke, соно, and lump coke—after the quenching process. Its robust construction handles highly abrasive materials while resisting corrosion from residual moisture.

Үйл ажиллагааны ажлын урсгал:
1. Хяналттай тэжээл: Quenched coke is conveyed onto the screen’s feed box, distributing material evenly across the full width of the top deck.
2. Өндөр эрчимтэй тусгаарлалт: A dualvibrator mechanism imparts a linear or elliptical motion, stratifying material and propelling particles across the screen cloths.
3. Нарийвчилсан хэмжээс: Oversize material travels across the top deck apertures, while correctly sized particles pass through to lower decks for further fractionation.
4. Ахах & Дамжуулах: Separated fractions discharge via dedicated chutes onto designated conveyors for stockpiling or direct feed to blast furnaces.

Хэрэглээний хамрах хүрээ & Хувьсгал:
Саад тохолтол тарз: Ideal for sinter plants, тэсэлгээний зуухны цэнэглэх систем, and foundry operations requiring strict size control (жишээ нь e., 2540mm nut coke). Effective for hot or cold coke screening postquenching.
Хувьсгал: Not designed for wet screening processes or as a replacement for scalping screens handling extremely large (+300мм) feedstock without prior crushing. Performance is contingent on proper installation on a structurally adequate support base.

3. ҮНДСЭН ОНЦЛОГ

Модульчлагдсан тавцангийн систем | Техникийн үндэслэл: Boltin panel design with side tensioning rails | Үйл ажиллагааны ашиг тус: Enables rapid panel changeout (30% илүү хурдан) by maintenance crews without specialized tools, reducing downtime during wear part replacement. | ROI нөлөө: Cuts labor hours per changeout by 1520 жил бүр цаг.

DustEncapsulated Vibrators | Техникийн үндэслэл: IP66rated housings with labyrinth seals and continuous lubrication systems | Үйл ажиллагааны ашиг тус: Protects critical bearings from coke dust and moisture ingress, the primary cause of premature vibrator failure. | ROI нөлөө: Холхивчийн ашиглалтын хугацааг хүртэл уртасгана 40%, deferring major vibrator rebuild costs.

Элэгдэлд тэсвэртэй доторлогооны багц | Техникийн үндэслэл: Болтон хавтан өмсдөг (AR400 ган) at feed points and discharge lips | Үйл ажиллагааны ашиг тус: Shields the main frame structure from direct abrasive impact, preserving structural integrity over a 10+ жилийн наслалт. | ROI нөлөө: Өртөгтэй хүрээний засвар, солих ажлыг арилгана, reducing lifetime capital expenditure.

Тохируулсан хаврын түдгэлзүүлэлт | Техникийн үндэслэл: Computermodeled coil spring stiffness matched to dynamic load and stroke | Үйл ажиллагааны ашиг тус: Isolates 95% тулгуур байгууламжаас үүсэх динамик хүчний, preventing vibration transmission that causes structural fatigue. | ROI нөлөө: Removes the need for costly reinforced concrete foundations in retrofit applications.

QuickRelease Screen Clamp System | Техникийн үндэслэл: Rubbercushioned wedgetype tensioning assemblies | Үйл ажиллагааны ашиг тус: Allows operators to tension or replace screen cloth sections securely without loose components that can fail. | ROI нөлөө: Improves screening efficiency consistency by ensuring proper cloth tension, reducing offspec product by an estimated 25%.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт | Кокс чичиргээний дэлгэцийн шийдэл | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Бэлэн байдал (Үргэлж ажиллах) | 9294% (төлөвлөсөн & төлөвлөөгүй сул зогсолт) | >96% баримтжуулсан бэлэн байдал | +4% (+350+ үйл ажиллагааны цаг/жил) |
| Самбарыг өөрчлөх цаг (per deck) | 68 hours with welding/grinding required| 93% efficiency maintained| +5% more onspec product |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадал / Үнэлгээ: загвараас хамааралтай; стандарт хүрээ 400 нь 1,200 tonnes per hour of quenched metallurgical coke.
Эрчим хүчний шаардлага: Dual vibrator motors totaling 15 кВт 45 kW depending on screen size and stroke requirements; standard supply at 415V/50Hz/3Ph (бусад хүчдэлүүд боломжтой).
Материалын үзүүлэлтүүд: Main frame – heavyduty carbon steel (S355JR). Wear surfaces – AR400 steel liners. Screen decks – hotdip galvanized steel with optional polyurethane or rubberclad panels for extended life.
Физик хэмжээсүүд: Typical footprint widths from 1.8m to 3.6m; урт нь 4.8м-ээс 7.2м хүртэл; хооронд жин 6 ба 18 тонн.
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +50°С хүртэлх орчны температурт зориулагдсан; handles material temperatures up to ~120°C postquenching.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

[Ган төмрийн үйлдвэрийн Домен зуухны нэгдсэн тэжээл] Сорилт: A major steel producer faced recurring vibrator failures every 14 months due to dust ingress on their existing screens, causing unpredictable downtime during furnace runs.Хариу: Implementation of two highcapacity Coke Vibration Screens with dustencapsulated vibrators and an automated lubrication system.Үр дүн: Achieved uninterrupted operation for over 26 months before first scheduled maintenance inspection; screening efficiency improved from ~87% to ~94%, ensuring more consistent blast furnace burden distribution.

[Coke Production Facility Product Quality] Сорилт: Offspec fines were contaminating nut coke product due to panel blinding on older screens,Хариу: Retrofitting with a new Coke Vibration Screen featuring a quickrelease clamp system that allowed faster switchouts between different aperture profiles.Үр дүн: Reduced offspec product generation by an estimated $150k annually in reprocessing costs; panel changeover time decreased by over half during scheduled maintenance windows.

7 АРИЛЖААНЫ ХЭРЭГЛЭЭ

Тоног төхөөрөмжийн үнийг хүчин чадлаар нь ангилдаг (тонн/цаг), deck configuration (single vs multideck), and chosen material specifications.

Base Tier includes standard carbon steel construction with polyurethane panels.
Premium Tier upgrades include full AR400 lining packages at highwear points
Optional Features may include:
Dust covers
Spray bars
Нөхцөл байдлыг хянах мэдрэгч
Хувьсах давтамжийн хөтчүүд

Үйлчилгээний багцуудыг тусад нь авах боломжтой:
1.) Газар дээр нь ашиглалтад оруулах хяналт
2.) Annual inspection programs including vibration analysis
3.) Guaranteed spare parts availability programs

Financing options include capital purchase as well as leasetoown structures which can be tailored over terms ranging from three years upwards depending upon local market conditions

8 Түгээмэл асуултууд

Q1 What are my foundation requirements when installing this Coke Vibration Screen?
A Our tuned spring suspension significantly reduces dynamic loads Field data shows successful installations on properly compacted subfloors without deep piling in retrofit scenarios Detailed civil drawings are provided

Q2 How does this screen handle variations in feed rate which often occur during shift changes?
A The robust design maintains stratification under variable loads up ±20%. For wider fluctuations we recommend pairing it with a surge hopper ahead

Q3 Are your screen panels compatible with other brands’ frames?
A While our modular panels use proprietary clamping rails adaptor kits have been engineered allowing them fit most major OEM frames This provides upgrade path without full machine replacement

Q4 What is lead time typical delivery schedule after order placement?
A Lead times vary based model specification Current standard range between fourteen eighteen weeks exworks Expedited production slots sometimes available subject capacity

Q5 Та гүйцэтгэлийн баталгаа өгдөг үү?
A Yes we guarantee mechanical performance specifications including capacity under defined conditions These are detailed within commercial proposal alongside acceptance test criteria conducted prior shipment

Q6 Can existing conveyor chutes usually interface directly new unit?
A Our engineering team will review your current layout provide interface drawings Modifications discharge chutes often minimal but should factored into project planning

Q7 What key spare parts should I stock minimize risk operational disruption?
A We recommend holding one set screen panels each deck plus one set vibrator bearings seals This covers most common wear items enables swift corrective maintenance