1. PAINPOINT DRIVE NOLEING

Is your coke handling and screening operation a constant source of bottlenecks, засвар үйлчилгээ хийх толгой өвдөх, and product quality inconsistencies? Үйлдвэрийн менежерүүд болон инженерийн гүйцэтгэгчид, the challenges of screening coke are distinct and costly.

Дэлгэцийн тавцанг өөрчлөхөд хэт их зогсолт: Frequent blinding and wear on traditional screens force lengthy, laborintensive media replacements, таны боловсруулалтын шугамыг бүхэлд нь зогсоох.
Хяналтгүй торгууль бий болгох & Бүтээгдэхүүний доройтол: Aggressive vibration or improper screen action can break down coke lumps, creating excess fines that devalue your product and reduce yield.
Засвар үйлчилгээний өндөр зардал & Бүрэлдэхүүн хэсгүүдийн ядаргаа: Коксын зүлгүүрийн шинж чанар нь дэлгэцийн тавцангийн элэгдлийг хурдасгадаг, булаг шанд, болон чичиргээний механизм, leading to unpredictable repair cycles and spare parts inventory costs.
Үр ашиггүй тусгаарлалт & Missed Contaminants: Inconsistent material travel or insufficient screening intensity can allow oversized contaminants or undersized fractions to pass, compromising blast furnace feed quality.

Are you evaluating equipment that can extend service intervals, бүтээгдэхүүний бүрэн бүтэн байдлыг хамгаалах, and deliver a measurable return on investment through sustained throughput? The engineering behind your Коксын чичиргээт дэлгэц is critical to solving these operational challenges.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

Хүнд даацын коксын чичиргээт дэлгэц нь өндөр хүчин чадалтай, linear motion screening machine engineered for the precise sizing and scalping of metallurgical coke in bulk material handling systems. Its design prioritizes durability and consistent performance in harsh, зүлгүүрийн орчин.

Үйл ажиллагааны ажлын урсгал:
1. Хяналттай тэжээл: Coke from a crusher or feed conveyor is evenly distributed across the full width of the screen’s inlet.
2. Linear Stratification & Хэмжээ тогтоох: Хос эсрэг эргэдэг доргиулагч мотор нь шугаман шидэлтийн хөдөлгөөнийг үүсгэдэг. Энэ үйлдэл нь материалын орыг давхаргажуулдаг, allowing finer particles to contact the screen media while conveying larger lumps toward the discharge end.
3. Нарийвчилсан тусгаарлалт: Sized fractions pass through defined screen deck apertures (ихэвчлэн төмөр тор эсвэл полиуретан хавтан) into separate discharge chutes.
4. Үр дүнтэй гадагшлуулах: Зөв хэмжээтэй кокс (жишээ нь e., Домен зуухны кокс) бүтээгдэхүүн болгон гадагшлуулдаг, while oversize material (жишээ нь e., +80мм) or undersize fines (жишээ нь e., 25мм) are diverted for recirculation or disposal.

Хэрэглээний хамрах хүрээ: Primary sizing/scalping of metallurgical coke postcrushing; коксын сэвшээ салхи салгах; dedusting applications.
Хувьсгал: Not designed for sticky or moist materials without pretreatment; maximum feed size is limited by inlet design and deck robustness.

3. ҮНДСЭН ОНЦЛОГ

Модульчлагдсан тавцангийн систем | Техникийн үндэслэл: Boltin subframe construction with tensioning rails | Үйл ажиллагааны ашиг тус: Enables singledeck replacement in under 4 hours versus full deck overhaul. Reduces downtime by approximately 70% for media changes. | ROI нөлөө: Direct labor savings and increased plant availability translate to higher annual throughput capacity.

Controlled Linear Vibration | Техникийн үндэслэл: Synchronized twin outofbalance motors generating a linear stroke at 2545° angle | Үйл ажиллагааны ашиг тус: Provides uniform material travel velocity without grinding action, minimizing coke degradation and fines generation. Field data shows a reduction in incidental fines production by up to 15%. | ROI нөлөө: Preserves product value by maximizing yield of premiumsized fractions.

Элэгдэлд тэсвэртэй зөөвөрлөгчийн сонголтууд | Техникийн үндэслэл: Highcarbon steel wire mesh with hardfacing or modular polyurethane panels | Үйл ажиллагааны ашиг тус: Extends operational life of screening surfaces by 35x compared to standard woven wire in coke applications. Reduces frequency of shutdowns for media replacement. | ROI нөлөө: Lowers consumable parts cost per ton and reduces inventory holding requirements for spare screens.

Тоосны капсултай чичиргээний мотор | Техникийн үндэслэл: IP66rated protection with continuous lubrication system | Үйл ажиллагааны ашиг тус: Seals critical drive components from pervasive coke dust. Eliminates bearing failures due to contamination, ensuring reliable operation in highdust environments. | ROI нөлөө: Predictable maintenance scheduling extends motor service life, reducing unexpected driverelated stoppages.

Robust Coil Spring Isolation | Техникийн үндэслэл: Highcycle fatigueresistant steel coil springs supporting the screen body | Үйл ажиллагааны ашиг тус: Дууслаа 95% тулгуур байгууламжаас үүсэх динамик хүчний. Protects building integrity and prevents vibration transmission to adjacent equipment. | ROI нөлөө: Eliminates costs associated with structural reinforcement and reduces secondary maintenance issues on surrounding plant infrastructure.

Төвлөрсөн тослох цэгүүд | Техникийн үндэслэл: Manifolded lubrication lines to all bearing points on vibrator shafts | Үйл ажиллагааны ашиг тус: Аюулгүй байхыг зөвшөөрдөг, rapid routine maintenance without dismantling guards or accessing moving parts during operation intervals between shutdowns.| ROI нөлөө: Promotes bearing longevity through consistent lubrication, preventing costly premature failures and unscheduled downtime.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт (Typical Screens) | Манай коксын чичиргээт дэлгэцийн шийдэл | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Дэлгэцийн медиа амьдрал (in Coke Sizing) | 2 3 Сарууд | 8 12 Сарууд| +300% |
| Бүтэлгүйтэл хоорондын дундаж хугацаа (Vibrator Drive) | ~6000 цаг| >12,000 Цаг| +100% |
| Дамжуулагчийн тууштай байдал (±% from rated capacity)| ±15% Variation| ±5% Variation| +67% Илүү тогтвортой |
| Торгууль үүсгэх (Incidental subgrade production)| Суурь (100%)| Суурь үзүүлэлтийн ~85%| ~15%-ийн бууралт |
| Downtime for Full Media Changeover| 1216 Цаг| <4 Hours per deck| Reduction of ~70% |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Загварын хүрээ & Хүчин чадал: CVR цуврал; -аас дамжуулах хүчин чадал 500 MTPH хүртэл 2,500 MTPH нь нүхний хэмжээ болон тэжээлийн зэрэглэлээс хамаарна.
Дэлгэцийн тавцан: Single or double deck configurations available.
Контаторийн систем: Twin lowwattage vibration motors; Суулгасан нийт чадлын хүрээ: 15 кВт - 45 кВт-ын хэмжээ загвараас хамаарна.
Vibration Data: Linear stroke adjustable between 811mm; Frequency fixed at ~970 RPM.
Барилгын материал: Main frame – heavyduty carbon steel (S355JR). Deck frames – abrasionresistant steel (AR400). Side plates lined with replaceable wear plates.
Дэлгэцийн медиа сонголтууд: Өндөр нүүрстөрөгчийн ган утсан тор (стандарт), modular polyurethane panels (сонголттой), резинэн хавтан (сонголттой).
Тусгаарлах систем: Multiple heavyduty steel coil springs with rubber buffers.
Физик хэмжээсүүд (Typical Model CVR2448): Нийт урт (~7.5м), өргөн (~3м), өндөр (~2м). Жин ойролцоогоор.: ~12,000 кг.
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +45°С хүртэлх орчны температурт зориулагдсан; dusttight enclosures standard.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Гангийн нэгдсэн үйлдвэр – Домен зууханд тэжээл бэлтгэх

Сорилт: A major steel producer experienced excessive blast furnace fines due to aggressive screening action breaking down coke lumps at their sinter plant feed line. This led to reduced permeability in the BF and higher fuel rates.
Хариу: Implementation of a customengineered Coke Vibration Screen with controlled linear stroke technology specifically tuned for lump integrity preservation.
Үр дүн: Incidental fines (10мм) generation was reduced by 18%. This improved BF operational stability and delivered an estimated annual fuel cost saving based on improved burden permeability.

Coke Production Facility – Product Classification

Сорилт: Postcrushing screening operations were plagued by rapid screen cloth blinding from sticky residual volatiles, requiring weekly shutdowns for cleaning and replacement—costing over 300 Жилд хэдэн цагийн үйлдвэрлэлийн алдагдал.
Хариу: Installation of a dualdeck Coke Vibration Screen featuring heated deck technology (сонголттой) combined with nonblinding polyurethane screen panels on the primary deck.
Үр дүн: Screen blinding was virtually eliminated. Media change intervals extended from weekly to quarterly maintenance cycles reclaiming over 250 hours of production time per year while reducing labor costs associated with frequent changes.

7 АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our Coke Vibration Screens are offered under a tiered pricing model based on size/capacity requirements:

1.Стандарт цуврал: For proven applications up to ~1200 MTPH capacity includes base features like steel mesh decks dust encapsulated motors central greasing points
2.Гүйцэтгэлийн цуврал: For highcapacity demanding operations up includes all Standard features plus optional polyurethane decks reinforced inlet boxes extended warranty coverage
3.Захиалгат инженерийн шийдэл: For unique layouts extreme capacities integrated heating systems fully automated tensioning devices

Нэмэлт шинж чанарууд:
Heated screen decks spray bar systems multiple discharge chutes explosionproof motor ratings variable frequency drives advanced condition monitoring sensors

Үйлчилгээний багцууд:
Comprehensive packages are available including installation supervision commissioning spare parts kits annual inspection contracts emergency breakdown support

Санхүүжилтийн сонголтууд:
We work with financial partners offer flexible leasing arrangements milestonebased payment plans tradein programs existing equipment

8 Түгээмэл асуултууд

Асуулт Ямар түвшний суурь бэлтгэх шаардлагатай суурилуулах?
A Our screens require substantial concrete foundation designed absorb dynamic loads detailed civil drawings load data provided part purchase ensure correct specification

Q Can this screen handle other materials besides metallurgical coke?
A Yes while optimized abrasive nature lump integrity metallurgical coke same robust construction suitable sizing other minerals like sinter iron ore pellets limestone however optimal performance depends specific material characteristics application review recommended

Q How does your pricing compare cheaper alternatives market?
A Initial capital outlay may higher than lighterduty screens however total cost ownership analysis consistently shows lower due significantly extended component life reduced downtime lower maintenance costs We provide detailed TCO models support investment justification

Q What typical delivery lead time standard model?
A Lead times vary based project complexity current manufacturing schedule Standard models typically available within weeks Custom engineered solutions may require longer detailed schedule provided upon application review

Q Та гүйцэтгэлийн баталгааг санал болгодог уу??
A Yes we guarantee our Coke Vibration Screens will meet agreed upon capacity efficiency specifications outlined our proposal based provided feed material characteristics Guarantees cover mechanical performance not consumable wear items like screen media

Q Are your screens compatible existing PLC control systems?
A Yes screens supplied complete local control panel can integrated into plantwide PLC systems via standard interfaces Hardwired signals remote start/stop fault monitoring standard provision Modbus TCP/IP Profinet communication optional