1. PAINPOINT DRIVE NOLEING

Is your coke handling operation plagued by inefficient screening, excessive product degradation, болон төлөвлөгдөөгүй засвар үйлчилгээний зардал? Үйлдвэрийн менежерүүд болон инженерийн гүйцэтгэгчид, a suboptimal коксын чичиргээт дэлгэц directly impacts profitability through several critical challenges:

Product Loss and Contamination: Inconsistent particle separation leads to onspec coke being misdirected to fines or oversized fractions, resulting in revenue loss and product quality complaints.
Засвар үйлчилгээний хэт их зогсолт: Дэлгэцийн тавцангийн байнгын эвдрэл, холбогдол, or vibration mechanisms halt entire processing lines, алдагдсан үйлдвэрлэлд цагт хэдэн мянган зардал гардаг.
Онцгой үйл ажиллагааны зардал: Inefficient screening requires higher energy consumption per ton processed. Premature wear of components due to poor design or material choice drives up spare parts inventory and labor expenses.
Dust Emission and Safety Hazards: Poorly sealed or overly aggressive vibrating screens can generate significant dust, байгаль орчныг дагаж мөрдөх асуудал, хөдөлмөрийн аюулгүй нөхцөлийг бий болгох.

Are you evaluating equipment that can deliver precise grading with higher availability and a lower total cost of ownership? The solution lies in specifying a коксын чичиргээт дэлгэц engineered for the specific abrasiveness and density of metallurgical or fuel coke.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

Аг коксын чичиргээт дэлгэц is a heavyduty industrial separator designed for the dry screening of crushed coke into precise size fractions. Its core function is to ensure consistent product quality for blast furnace charging, цутгах үйлдвэрийн үйл ажиллагаа, or other industrial uses by efficiently removing fines and oversize material.

Үйл ажиллагааны ажлын урсгал:
1. Тэжээх танилцах: Буталсан кокс нь налуу дэлгэцийн тавцан дээр жигд тэжээгддэг(s) via a chute or conveyor.
2. Чичиргээт салгах: Өндөр эрч хүч, шугаман эсвэл дугуй чичиргээт хөдөлгөөн нь материалыг давхаргажуулдаг. Smaller particles pass through the deck apertures (доогуур), харин том тоосонцор тавцангийн гадаргуу дээгүүр дамждаг (хэт том).
3. Бутархай ялгадас: Separated streams—typically oversize, бүтээгдэхүүний зэрэг(s), and fines—are discharged via distinct outlets for further processing or shipment.

Хэрэглээний хамрах хүрээ & Хувьсгал:
This equipment is designed for dry screening of bulk coke. It is not suitable for wet screening applications or for materials with high moisture content that cause blinding (clogging of screen openings). Optimal performance requires controlled feed rates and consistent feed size distribution as per design parameters.

3. ҮНДСЭН ОНЦЛОГ

Хүнд даацын тавцанг дэмжих систем | Техникийн үндэслэл: Reinforced crossmembers with antiblow rubber deck clamping | Үйл ажиллагааны ашиг тус: Eliminates premature deck fatigue failure and reduces blinding | ROI нөлөө: Тавцангийн ашиглалтын хугацааг хүртэл уртасгана 40%, reducing part change frequency and labor costs.

DustTight Vibrating Body | Техникийн үндэслэл: Continuous perimeter sealing with hightemperature gaskets and internal skirt boards | Үйл ажиллагааны ашиг тус: Дамжуулах цэгүүд дээр тоос агуулсан байдаг, improving site air quality | ROI нөлөө: Lowers dust suppression costs and reduces risk of noncompliance with environmental regulations.

Precision Vibration Mechanism | Техникийн үндэслэл: Synchronized eccentric shaft assemblies mounted on oversized spherical roller bearings | Үйл ажиллагааны ашиг тус: Delivers stable, highGforce vibration for efficient stratification without transmission of destructive forces to the base frame | ROI нөлөө: Ensures consistent product specification output and increases bearing service life by an average of 30%.

Модульчлагдсан дэлгэцийн тавцангийн дизайн | Техникийн үндэслэл: Independently tensioned polyurethane or wire mesh panels on a unitary frame | Үйл ажиллагааны ашиг тус: Allows for rapid panel replacement or aperture changes to meet different product grades | ROI нөлөө: Cuts downtime for screen changes by over 50%, maximizing plant flexibility and throughput.

Нарийвчилсан чичиргээ тусгаарлах | Техникийн үндэслэл: Multistage isolation system using steel coil springs or rubber buffers | Үйл ажиллагааны ашиг тус: Minimizes dynamic loads transferred to the support structure by over 90% | ROI нөлөө: Eliminates the need for costly reinforced foundations, simplifying installation and reducing civil engineering costs.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт | Манай коксын чичиргээт дэлгэцийн шийдэл | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Скрининг үр ашиг (Цэвэр байдлын зэрэг) | 8892% | Тогтвортой >95% efficiency across rated capacity| +5% (Reduces product in wrong fraction) |
| Annual Deck Replacement Cost (per m²)| Based on standard wire mesh panels| Use of abrasionresistant polyurethane/modular panels| 35% (Хэрэглээний өртөг бага) |
| Бүтэлгүйтэл хоорондын дундаж хугацаа (Холбогдол) | ~8000 ажлын цаг| >12,000 operating hours with optimized lubrication| +50% (Increased availability) |
| Эрчим хүчний хэрэглээ (тонн тутамд кВт.ц)| Varies with inefficient drive systems| Optimized mass balance & efficient motor drives| 15% (Үйл ажиллагааны зардал бага) |
| Installed Footprint for equal capacity| Often requires larger base frames| Compact design with integrated feed box & бяоётай| 20% (Better use of plant space) |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадлын үнэлгээ: -аас загварууд 50 TPH хүртэл 800 TPH дамжуулах чадвар, нүхний хэмжээ болон материалын нягтаас хамаарна (~0.5 – 0.8 t/m³ for coke).
Эрчим хүчний шаардлага: Driven by dual vibrating motors ranging from 2 x 5.5 кВт 2 x 30 kw, standard 400V/50Hz/3Ph (бусад хүчдэлүүд боломжтой).
Материалын үзүүлэлтүүд: Contact parts constructed from AR400 abrasionresistant steel; screen decks available in tensioned polyurethane, rubberclad steel, эсвэл нэхмэл төмөр тор.
Физик хэмжээсүүд: Typical unit sizes range from 1.8m wide x 4.9m long to 3.6m wide x 9.8m long (single or doubledeck configurations).
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +45°С хүртэлх орчны температурт зориулагдсан; зохих хамгаалалттай гадаа суурилуулахад тохиромжтой.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

[Steel Plant Blast Furnace Feed] Сорилт: A major integrated steel mill experienced inconsistent blast furnace performance due to variability in coke size (2575мм). Their existing screens suffered rapid wear, allowing excessive fines (<10мм) into the charge.Хариу: Installation of a heavyduty linear motion coke vibration screen with modular polyurethane decks sized at 10mm and 75mm.Үр дүн: Тогтвортой хэмжээст хүрсэн <3% fines in product fraction within one month; deck service life increased from 4 сар гаруйн хугацаа 14 сар; documented improvement in blast furnace stability.

[Coke Calcining Plant Product Grading] Сорилт: A calciner needed to separate its output into three distinct commercial products (бөөн, самар, соно). Manual sorting was costly,and their singledeck screens required frequent shutdowns for cleaning.Хариу: Implementation of a tripledeck coke vibration screen with dedicated discharge chutes for each fraction.Үр дүн: Automated grading process increased sorting capacity by 200%; eliminated manual labor in that area; improved product purity allowed premium pricing for each specific grade.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Тоног төхөөрөмжийн үнийг хүчин чадал, тохиргоонд үндэслэн шаталсан:
Стандарт түвшин: Highcapacity singledeck units for primary scalping.
Гүйцэтгэлийн түвшин: Multideck units with polyurethane panels for precise multifraction separation.
Хүнд даацын түвшин: Units outfitted fully with AR400 linersfor maximum abrasion resistance in hightonnage primary circuits.

Нэмэлт функцууд орно:
Хаалттай тоосны бүрээс
Heating systemsfor deck antiblinding
Variable frequency drivesfor amplitude control
Нөхцөл байдлыг хянах дэвшилтэт мэдрэгч

Service packages range from basic commissioning supportto comprehensive annual maintenance agreementswith guaranteed spare parts availability.Financing options including leasingand rentaltoown programs are availableto assist with capital expenditure planning.

8.Түгээмэл асуултууд

Q1:What information is neededto ensure your coke vibration screenis compatiblewith our existing layout?
Аг:A detailed plant layout diagram,material characteristics analysis(including bulk densityand size distribution),required feed rate,and desired final fractions are necessaryfor our engineering teamto providea fitforpurpose recommendation.

Q2:What isthe expected impacton our operational noise levels?
Аг:The vibratory mechanismis enclosed,and isolation springssignificantly reduce transmitted noise.Field data typically showsoperating levels between7885 dB(Аг)at one meter,making it compliantwith most industrial hearing conservation requirementswhen installed correctly.

Q3:What arethe standard payment termsand delivery lead times?
A Standard commercial termsare30% down paymentupon order placementwith balancedue prior to shipment.Nonstandard configurationshave lead timesof1418 weeksfrom drawing approval;standard modelscan shipin812 weeks.

4-р улирал:Та газар дээр нь суурилуулах хяналтыг санал болгож байна уу?
A Yes.Commissioningand startup supervisionbya qualified field service engineeris recommendedand availableas partofa service package.This ensurescorrect installation alignment,тосолгооны материал,and operational settingsfor optimal performancefrom day one.

Q5:What istherecommended preventative maintenance schedulefor key components?
A Bearings require regreasingevery500 operating hours.Deck tensionand condition shouldbe inspectedweekly.Wear linersshouldbe measuredmonthly.A comprehensiveannual inspectionbya technicianis advisedto checkall structural bolts,vibration mounts,and motor conditions.This schedulemaximizes equipment lifespan.

Q6:Canyour screens handleother materialsbesides coke?
A While optimizedfor coke,the robust constructionmakes these units suitablefor other abrasive,dry bulk materialslike sinter,агломерын тэжээл,and certain minerals.Consult ourengineering teamwith your specific material propertiesto confirm suitabilityand any recommended modifications.

Q7:What warrantyis providedwiththe equipment?
A We providea standard12month warrantyfrom commissioningagainst defectsin materialsand workmanship.Wear partssuch asdeck panelsare coveredunder separate termsbasedon expected service life.Extended warrantyoptionsare availableas partofa service agreement