1. PAINPOINT DRIVE NOLEING

Is your coke handling operation losing profitability to inefficient screening? The performance of your coke vibration screen directly impacts product quality, дамжуулах дохио, болон засвар үйлчилгээний төсөв. Нийтлэг бэрхшээлүүд орно:

Нүд сохлох & Тээвэрлэлт: Чийг болон нарийн ширхэгтэй коксын тоосонцор дэлгэцийн тавцанг бөглөрдөг, reducing effective screening area and allowing undersize material into the product stream, compromising quality for blast furnace or foundry use.
Засвар үйлчилгээний хэт их зогсолт: Холхивчийн байнгын эвдрэл, бүтцийн ядаргааны хагарал, and deck cloth replacements halt your entire processing line, алдагдсан үйлдвэрлэлд цагт хэдэн мянган зардал гардаг.
Тогтворгүй бөөмийн хэмжээ хуваарилалт: An unstable or poorly tuned vibration pattern leads to offspec product, resulting in customer rejections or penalties for failing to meet strict size fraction contracts.
Эрчим хүчний өндөр хэрэглээ & Дуу чимээ: Older or poorly designed screens operate inefficiently, driving up power costs and creating hazardous noise levels that exceed workplace regulations.

Are you seeking a coke vibration screen solution that delivers consistent uptime, protects your product specs, мөн таны өмчлөлийн нийт зардлыг бууруулдаг?

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ: HeavyDuty Coke Classification Screens

Our engineered coke vibration screens are highcapacity, linear motion screening machines designed for the rigorous separation of metallurgical coke and petroleum coke. They classify crushed coke into precise size fractions (жишээ нь e., Домен зуухны самар кокс, соно) critical for downstream processes.

Үйл ажиллагааны ажлын урсгал:
1. Тэжээл: Precrushed coke is uniformly distributed onto the feed box of the vibrating screen.
2. Давхаргалалт & Хуваах: Dual counterrotating exciters generate a linear throwing motion, давхаргажуулах материал. Oversize particles travel across the top deck(s), while correctly sized material passes through the screen media apertures.
3. Ахах: Separated fractions are discharged via dedicated chutes into designated product bins or conveyors for storage or transport.

Хэрэглээний хамрах хүрээ: Primary and secondary sizing of metallurgical (уулзсан) кокс ба газрын тос (тэжээвэр амьтан) coke in steel plants, цутгах үйлдвэрүүд, анодын үйлдвэрүүд, болон бөөнөөр нь зөөвөрлөх терминалууд.

Хувьсгал: Урьдчилан боловсруулалт хийлгүйгээр наалдамхай материалд зориулагдаагүй (жишээ нь e., хатаах), extreme abrasionresistant linings are required for highly abrasive petcoke varieties.

3. ҮНДСЭН ОНЦЛОГ

Модульчлагдсан тавцангийн систем | Техникийн үндэслэл: Boltin panel design with varied aperture media | Үйл ажиллагааны ашиг тус: Operators can replace individual worn panels in under 30 minutes versus full deck changeouts. Different wire cloth or polyurethane panels can be configured per deck. | ROI нөлөө: Reduces screen media downtime by up to 70% and allows rapid adaptation to changing product specifications.

Dual Exciter Drive with Forced Lubrication | Техникийн үндэслэл: Two synchronized vibrator units generating linear motion; closedloop oil lubrication system. | Үйл ажиллагааны ашиг тус: Тогтвортой байдлыг хангана, adjustable amplitude for optimal material travel and separation. Continuous oil filtration extends bearing life significantly. | ROI нөлөө: Талбайн өгөгдөл нь a 4060% бүтэлгүйтлийн хоорондох дундаж хугацаа нэмэгдэх (MTBF) for drive components compared to greaselubricated systems.

DustTight Body Construction | Техникийн үндэслэл: Continuous welds, sealed inspection covers, and integrated dust shrouds. | Үйл ажиллагааны ашиг тус: Contains fine coke breeze within the machine envelope, improving plant air quality and reducing material loss. | ROI нөлөө: Lowers housekeeping costs and mitigates risk of compliance issues related to particulate emissions.

Optimized Mass & Хаврын систем | Техникийн үндэслэл: Dynamic modeling ensures the vibrating mass is balanced with correctly rated coil spring or rubber buffer isolators. | Үйл ажиллагааны ашиг тус: Minimizes dynamic loads transferred to the support structure, reducing structural fatigue and ambient vibration. | ROI нөлөө: Eliminates costly structural reinforcements and cuts installation time by allowing placement on existing mezzanines.

HeavyDuty Side Plates & Cross Members | Техникийн үндэслэл: Highyieldstrength steel plates with stressrelieved welds at highload junctions. | Үйл ажиллагааны ашиг тус: Withstands constant highcycle loading from large coke lumps without developing fatigue cracks. | ROI нөлөө: Бүтцийн үйлчилгээний хугацааг хэтрүүлэн уртасгана 10+ жил тасралтгүй үйл ажиллагаа явуулж байна, хөрөнгө оруулалтаа хамгаалах.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт | Манай коксын чичиргээт дэлгэцийн шийдэл | Давуу тал (% сайжруулалт) |
| : | : | : | : |
| Скрининг үр ашиг (Зэрэг) | 8590% on moist fines | >92% consistent grade efficiency| +58% more product in target fraction |
| Annual Drive System Maintenance Intervals| 23 сар (greasebased) | 12+ сар (forced oil lube) | +300% илүү урт үйлчилгээний интервал |
| Screen Panel Changeout Time (Бүрэн тавцан) | 812 цагийн гар ажиллагаа| <4 модульчлагдсан системтэй цаг| ~60% reduction in labor hours |
| Нэг тонн эрчим хүчний хэрэглээ Шигшсэн| Суурь (100%)| Ойролцоогоор 90% суурь шугамын| ~10% reduction in operating cost |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадал & Үнэлгээ: -аас загварууд 50 TPH хүртэл 1,200 TPH хүчин чадал; designed for 24/7 тасралтгүй ажиллагаа.
Эрчим хүчний шаардлага: -аас хөдөлгүүрийг жолоодох 7.5 кВт 45 кВт-ын хэмжээ загвараас хамаарна; стандарт IP55 хамгаалалт, 415V/50Hz эсвэл өөрчлөх боломжтой.
Материалын үзүүлэлтүүд: Side plates up to 16mm thick mild steel; wear liners at feed point of AR400 steel; optional stainless steel contact parts for corrosion resistance.
Физик хэмжээсүүд: Өргөн нь 1.2м-ээс 3.6м хүртэл; lengths from 4.8m to 11m; customized footprint available.
Байгаль орчны үйл ажиллагааны хүрээ: Орчны температур 20 ° C-аас + 45 ° C хүртэл; suitable for outdoor installation with weather covers; цахилгаан эд ангиудын тоосжилтоос хамгаалах IP65 зэрэглэл.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Integrated Steel Plant Blast Furnace Feed | Сорилт: A major steel producer experienced frequent blinding on their primary nut coke screens due to seasonal moisture. This caused excessive carryover of fines into the BF feed bin, disrupting burden permeability.| Хариу: Replacement with a new linear motion coke vibration screen featuring heated screen decks and polyurethane antiblinding panels.| Үр дүн: Screening efficiency sustained above 93% yearround. Fines generation reduced by an estimated 15%, contributing to more stable blast furnace operation.

Газрын тосны коксыг шохойжуулах үйлдвэр| Сорилт: An anodegrade petcoke plant needed higher throughput sizing after the calciner but faced severe abrasion wear on screen cloths every 6 долоо хоног.| Хариу: Installation of a heavyduty model with specialized tungstencarbide coated wire cloth on top decks and ceramiclined feed boxes.| Үр дүн: Screen media life extended to over 24 долоо хоног, aligning with planned quarterly maintenance shutdowns. Дамжуулах чадвар нэмэгдсэн 20% due to sustained open aperture area.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our commercial offering is structured to provide flexibility based on capital expenditure plans:

Үнийн шатлал: Base equipment pricing scales with machine width/deck count and drive power level.
Нэмэлт шинж чанарууд / Шинэчлэлтүүд: Heated decks for moisture control; advanced dust encapsulation kits; premium SKF/FAG bearings; хувьсах давтамжийн хөтчүүд (Vfds) for amplitude control; автоматжуулсан тосолгооны систем.
Үйлчилгээний багцууд: Choose from annual inspection packages through to comprehensive multiyear partsandlabor service agreements covering all vibrator assemblies and structural integrity checks.
Санхүүжилтийн сонголтууд: We partner with accredited industrial finance providers to offer equipment leasing plans or term loans tailored to match project cash flow projections.

8.Түгээмэл асуултууд

1.Q What is the lead time for a customsized coke vibration screen?
A Standard models ship in XX weeks after order confirmation fully engineered drawings are approved by client engineering teams

2.Q Can this equipment integrate with our existing PLC/plant control system?
A Yes all units come standard equipped motor starters local control push buttons but can be fitted networkable motor protection relays analog sensors outputting data like bearing temperature vibration levels

3.Q How does this design handle variations feedstock particle size distribution?
A The linear motion stroke amplitude can often be adjusted mechanically some models support VFD installation allowing operators tune screening action realtime respond changes crusher output

4.Q Ямар баталгаат даатгалд хамрагдсан?
A We offer XXmonth warranty covering defects materials workmanship specific exclusions include normal wear items like screen cloths wear liners

5.Q Та угсралтын хяналтыг ашиглалтад оруулах үйлчилгээ үзүүлдэг үү?
A Yes we offer optional site advisory services where our commissioning engineers supervise initial setup conduct performance testing ensure design capacity efficiency metrics are met before handover

6.Q Are spare parts readily available long after purchase?
A We maintain minimum Xyear inventory guarantee availability all critical nonwear components maintain detailed bill materials record every machine shipped ensure future part identification accuracy

7.Q Can you assist retrofitting new vibrating equipment onto our existing support structure?
A Our engineering department can review your current structural drawings provide retrofit package including custom adapter bases isolation mounts ensure proper integration