1. PAINPOINT DRIVE NOLEING

Is your coke handling operation plagued by persistent bottlenecks, хэт их торгууль бий болгох, and unplanned maintenance? Үр ашиггүй скрининг нь алдагдсан бүтээгдэхүүнээр дамжуулан таны орлогод шууд нөлөөлдөг, урсгалын доод процессуудад эрчим хүчний хэрэглээ нэмэгдсэн, дэлгэцийн тавцанг солиход зардал ихтэй зогсолт. Та одоо тулгарч байна уу:

Өндөр торгууль тээвэрлэх: Ineffective separation leading to valuable coke breeze contaminating finished product or overloading crushers, reducing overall yield and saleable tonnage.
Тавцангийн дутуу эвдрэл: Abrasive coke particles rapidly degrading standard screen panels, байнга тохиолддог, disruptive shutdowns for maintenance and high consumable costs.
Нүд сохлох & Plugging: Moisture or sticky fines clogging screen apertures, drastically reducing effective screening area and throughput capacity.
Хэт их чичиргээ дамжуулах: Poorly isolated equipment sending damaging vibrations to support structures, creating safety concerns and necessitating costly structural reinforcement.

Зөв Коксын чичиргээт дэлгэц is not just a piece of equipment; it’s a critical process gatekeeper. How do you select a unit that maximizes uptime, protects product integrity, хөрөнгө оруулалтын хэмжигдэхүйц өгөөжийг өгдөг?

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

Хүнд даацын коксын чичиргээт дэлгэц нь өндөр хүчин чадалтай, brute force screening machine engineered for the primary sizing and scalping of metallurgical coke. It separates crushed coke into precise fractions (жишээ нь e., Домен зуухны кокс, самар кокк, соно) while efficiently removing fines.

Үйл ажиллагааны ажлын урсгал:
1. Тэжээх танилцах: Crushed coke is uniformly fed onto the inclined screen deck via a feed box or chute.
2. Давхаргалалт & Хуваах: Өндөр эрч хүч, linear or elliptical vibration stratifies material. Oversize particles travel rapidly across the deck surface while undersize material passes through the rugged panel apertures.
3. Бутархай ялгадас: Separated material streams are discharged via distinct outlets into designated chutes or conveyors for further processing or stockpiling.

Хэрэглээний хамрах хүрээ:
Primary sizing/scalping of metallurgical coke postcrusher.
Removal of coke breeze (010мм) from blast furnace feed stock.
Sizing of nut coke and other specific fractions.

Хувьсгал:
Not designed for fine screening below 3mm; alternative technologies like probability screens are recommended.
Requires controlled feed rate and uniformity for optimal performance; surge loads can reduce efficiency.

3. ҮНДСЭН ОНЦЛОГ

Модульчлагдсан тавцангийн систем | Техникийн үндэслэл: Бөмбөг, interchangeable panel design with multiple wear materials | Үйл ажиллагааны ашиг тус: Enables rapid changeout of worn sections (<4 цаг vs. full deck replacement). Сул зогсолтыг дахин багасгадаг 70% for maintenance events. | ROI нөлөө: Cuts labor costs and inventory holding costs for spare decks.

HighStrength Side Plates with Internal Reinforcements | Техникийн үндэслэл: Төгсгөлийн элементүүдийн шинжилгээ (FEA)optimized steel plates with integrated ribbing | Үйл ажиллагааны ашиг тус: Withstands extreme dynamic loads from heavy coke lumps without fatigue cracking or deformation. | ROI нөлөө: Eliminates unscheduled downtime from structural failure and extends machine service life by years.

DualMass Vibrator System | Техникийн үндэслэл: Two counterrotating shafts generating a linear force while minimizing power consumption | Үйл ажиллагааны ашиг тус: Тогтвортой хүргэдэг, highGforce vibration for efficient stratification without transmitting destructive forces to the support structure. Your building frame is protected. | ROI нөлөө: Reduces energy use by up to 30% compared to bruteforce singlemass designs and removes need for costly structural upgrades.

AbrasionResistant Panel Options | Техникийн үндэслэл: Panels available in AR400 steel, rubberclad steel, or polyurethane with varied aperture designs (square, slot) | Үйл ажиллагааны ашиг тус: Matches wear material to your specific coke abrasiveness and moisture profile to triple panel service life versus standard options. | ROI нөлөө: Directly lowers consumable costs per ton screened by optimizing the costtowearlife ratio.

Төвлөрсөн тослох & Нөхцөл байдлыг хянах цэгүүд | Техникийн үндэслэл: Lube lines routed to all major bearing points with accessible vibration sensor ports | Үйл ажиллагааны ашиг тус: Enables proactive lubrication and realtime bearing health monitoring during operation, preventing catastrophic bearing failure. | ROI нөлөө: Засвар үйлчилгээг реактиваас урьдчилан таамаглах болгон хувиргадаг, avoiding a single major bearing failure event that can cost over $50k in parts and lost production.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт | Манай коксын чичиргээт дэлгэцийн шийдэл | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Самбарын үйлчилгээний хугацаа (Анхан шатны тавцан) | 3 5 Сарууд | 9 14 Сарууд | +180% |
| Скрининг үр ашиг (for target fraction) | ~85% 90% Steady State| Тогтвортой >94% Steady State| +5 нь +9% Ургац |
| Нэг тонн эрчим хүчний хэрэглээ Шигшсэн| Суурь (100%)| -д хэмжсэн 7075% суурь шугамын| 25 нь 30% |
| Annual Downtime for Screen Maintenance| 80 120 цаг/жил| 24 40 цаг/жил| 70% |
| Transmitted Force to Support Structure| Өндөр (Requires heavy foundation) Drastically Reduced (Standard industrial floor suitable)| Шалтгаална, хамаарна 80% |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Загварын хүрээ & Хүчин чадал: Sizes from 1.2m x 3m to 2.4m x 6m; capacities from 200 TPH хэтэрсэн 1500 TPH depending on aperture size and material gradation.
Жолоо & Хүч чадал: Dualmass vibrator driven by twin TEFC үйлдвэрийн мотор. Эрчим хүчний хүрээ 15 кВт 75 kW per motor based on machine size.
Deck Construction: Multideck configuration (13 тавцан). Side tensioned or boltdown panels in modular sections.
Материалын үзүүлэлтүүд: Mainframe constructed from M250 grade steel; side plates are minimum 20mm thick with internal reinforcements; тэжээлийн цэгийн элэгдлийн доторлогоо нь AR400 ган байна.
Физик хэмжээсүүд & Жин: Загвараас хамааран ихээхэн ялгаатай; example unit (1.8m x 4.8m): ~12m L x ~3m W x ~3m H; жин ойролцоогоор. 18,000 кг.
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +50°С хүртэлх орчны температурт зориулагдсан; тоос үл нэвтрэх хашлага хийх боломжтой; standard IP65 protection on electrical components.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

[Integrated Steel Mill – Blast Furnace Feed Prep] Сорилт: A major mill experienced excessive fines (<10мм) in their BF charge due to an aging screen with severe blinding issues (~22% fines carryover), increasing fuel rate and reducing furnace efficiency.Хариу: Installation of a primary Coke Vibration Screen featuring nonblinding polyurethane slot panels on the bottom deck.Үр дүн: Fines carryover reduced to <8%. Achieved payback in under 11 months through reduced coke rate and increased furnace productivity.

[Coke Production Plant – Product Classification] Сорилт: A producer needed sharper separation between nut coke (1025мм) and blast furnace coke (>25мм) but faced rapid wear on traditional wire mesh panels requiring monthly changes.Хариу: Implementation of a twodeck heavyduty unit with topdeck AR400 panels for scalp removal and bottomdeck rubberclad perforated panels for precise final sizing.Үр дүн: Panel life extended to over nine months per set while achieving a clean product split with less than 5% contamination between fractions.

7.АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our procurement model is designed for clarity and longterm partnership:

Үнийн шатлал: Машины хэмжээ / дамжуулах хүчин чадал дээр тулгуурласан:
Standard Duty Units (1000 Цагдаа)
Мөнгөн дэвсгэрт: Pricing includes base machine with standard panel specification.

Нэмэлт шинж чанарууд / Нэмэлтүүд:
Dust encapsulation hoods
Advanced condition monitoring system
Specialized panel materials
Variable frequency drive packages

Үйлчилгээний багцууд:
1.Төлөвлөсөн засвар үйлчилгээний гэрээ
2.Parts Kitting Program
3.Onsite Training

Санхүүжилтийн сонголтууд:
Арилжааны түрээсийн уян хатан бүтцийг манай түншүүдээр дамжуулан авах боломжтой

8.Түгээмэл асуултууд

Q1.Are your Coke Vibration Screens compatible with existing chutework?
A1.Dimensional drawings are provided during the quotation phase allowing your engineering team can verify fit within your current layout

Q2.What is the expected impact on my plant's overall throughput?
A2.Field data shows that by eliminating blinding our units typically restore full design capacity often increasing overall plant throughput where screening was previously the bottleneck

Q3.How does lead time compare between standard versus custom configurations?
A3.Modular design allows us build most units within [XY weeks]. Fully custom modifications may extend this timeline which will be detailed upfront

Q4.What commercial terms do you offer?
A4.We provide firm fixedprice quotations valid [time period]. Payment terms are typically structured around milestones such as order confirmation shop readiness shipment

Q5.Do you provide installation supervision?
A5.Erection supervision commissioning support is available as an optional service package ensuring correct mechanical alignment electrical connection startup procedures