Chinese Stone Quarry Crushing Plant Samples

Товч тодорхойлолт:

1. PAINPOINT DRIVEN OPENING Are you managing a Chinese stone quarry operation where inconsistent feed material, abrasive granite or basalt, and relentless production demands are eroding your profitability? Operational challenges in primary crushing directly impact your entire downstream process. Эдгээр нийтлэг өвдөлтийн цэгүүдийг анхаарч үзээрэй: Засвар үйлчилгээний хэт их зогсолт: Frequent liner changes and unplanned repairs on…

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1. PAINPOINT DRIVE NOLEING

Are you managing a Chinese stone quarry operation where inconsistent feed material, abrasive granite or basalt, and relentless production demands are eroding your profitability? Operational challenges in primary crushing directly impact your entire downstream process. Эдгээр нийтлэг өвдөлтийн цэгүүдийг анхаарч үзээрэй:
Засвар үйлчилгээний хэт их зогсолт: Frequent liner changes and unplanned repairs on your primary crusher halt the entire feed system, алдагдсан үйлдвэрлэлд цагт хэдэн мянган зардал гардаг.
Онцгой үйл ажиллагааны зардал: Premature wear on crusher components from highly abrasive stone leads to unsustainable spending on spare parts and labor.
Тогтворгүй гаралт & Bottlenecks: A primary crusher that cannot produce a consistent, wellgraded product size creates inefficiencies in secondary crushing and screening, limiting total plant throughput.
Rigidity to Feed Variation: Quarry faces change; a crusher that struggles with varying slabby material or different hardness layers causes blockages and reduces average hourly tonnage.

What if your primary crushing stage could be more resilient, predictable, and efficient? The solution lies in selecting a Chinese Stone Quarry Crushing Plant engineered specifically to overcome these regional challenges.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

This product description details a stationary primary jaw crushing station, the foundational module for a robust Chinese Stone Quarry Crushing Plant. Designed as the first point of size reduction after the blast pile, this system is built to handle the large feed sizes and high abrasiveness typical of granite, сагссах, шохойн чулуу, and other aggregates quarried across China.

Үйл ажиллагааны ажлын урсгал:
1. Тэжээл: Dump trucks or wheel loaders deposit large blasted rock (typically up to 1000mm) into a heavyduty vibrating grizzly feeder (Vgff vgf).
2. Урьдчилсан үзлэг & Бишрэх: The VGF removes natural fines and bypasses subsize material, directing only oversize rock into the robust jaw crusher.
3. Анхдагч бууралт: The jaw crusher utilizes compressive force to break the rock into a smaller, manageable product (typically 150250mm).
4. Ахах: Crushed material is conveyed to the next stage of the plant for secondary crushing and classification.

Хэрэглээний хамрах хүрээ & Хувьсгал:
Саад тохолтол тарз: Ideal for hightonnage aggregate production, road base material processing, and preparing feed for construction projects. Suited for medium to largescale quarry operations.
Хувьсгал: This is a primary crushing solution; a complete plant requires secondary/tertiary crushers and screens. Not designed for very soft or nonabrasive materials where alternative crusher types may be more costeffective.

3. ҮНДСЭН ОНЦЛОГ

HeavyDuty Vibrating Grizzly Feeder (Vgff vgf) | Техникийн үндэслэл: Highstrength steel deck with adjustable grizzly bars | Үйл ажиллагааны ашиг тус: Scalps fines and evenly distributes tough, slabby material to the jaw crusher, preventing chokefeeding and maximizing capacity | ROI нөлөө: Reduces crusher stress by up to 30%, extending component life and minimizing unplanned stoppages

Chinese Stone Quarry Crushing Plant Samples

WedgeBased Jaw Crusher Adjustment | Техникийн үндэслэл: Hydraulically assisted wedge system for closedside setting (Css) тохируулга | Үйл ажиллагааны ашиг тус: Allows operators to change product gradation quickly without manual shim manipulation, even under load in some configurations | ROI нөлөө: Cuts CSS adjustment downtime by approximately 70%, increasing plant availability for production

QuarryGrade Jaw Dies & Бүس | Техникийн үндэслэл: Manganese steel alloy composition optimized for abrasion resistance against silicarich granite | Үйл ажиллагааны ашиг тус: Provides extended service life in the most punishing crushing environments common in Chinese quarries | ROI нөлөө: Талбайн өгөгдөл нь a 1525% improvement in liner life over standard options, directly reducing costperton for wear parts

Нэгдсэн мотор & Жолооны хамгаалалт | Техникийн үндэслэл: Enclosed, mechanically guarded drives with dedicated access platforms | Үйл ажиллагааны ашиг тус: Protects critical components from dust ingress and physical damage while ensuring operator safety during routine inspections | ROI нөлөө: Minimizes risk of major drive failure and associated repair costs while ensuring compliance with site safety standards

Төвлөрсөн тослох & Тосолгооны цэгүүд | Техникийн үндэслэл: Manifold system routing from accessible service platforms to key bearing points | Үйл ажиллагааны ашиг тус: Аюулгүй байдлыг идэвхжүүлнэ, rapid, and thorough lubrication during scheduled maintenance windows | ROI нөлөө: Ensures bearing longevity, prevents costly failures, and reduces lubrication service time by an estimated 50%

Robust Base Frame & Дэмжих бүтэц | Техникийн үндэслэл: Fabricated steel design with reinforced supports for crusher and feeder loads | Үйл ажиллагааны ашиг тус: Provides longterm stability against cyclic loading vibrations, maintaining critical alignment between components | ROI нөлөө: Eliminates foundational rework costs and ensures consistent performance over the plant's decadeslong lifespan

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Анхдагч crusher төрөл: C Series Jaw Crusher
Тэжээх: 1200mm x 830mm
Тэжээлийн дээд хэмжээ: 1000mm
Хаалттай хажуугийн тохиргоо (Css) Бэлчээр: 150mm 250mm
Хүчин чадлын хүрээ (varies by material & Css): 450 750 Метрийн тонн/цаг
Жолооны эрчим хүчний шаардлага: 160 kW Electric Motor
Vibrating Grizzly Feeder Size: 4200mm x 1300mm
Суулгасан нийт хүч (Нутгах + Тэжээгч + Дамжуулагч): Ойролцоох. 220 kw
Үндсэн материалын үзүүлэлтүүд: Main frame Fabricated steel plate; Jaw dies Premium Manganese Steel; Liners Abrasionresistant steel.
Ойролцоогоор ул мөр (L x W): 15m x 7m
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +45°С хүртэлх орчны температурт зориулагдсан; тоос битүүмжилсэн холхивч.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Granite Aggregate Production in Fujian Province | Сорилт: Том ил уурхайн ажил бүр хэт их зогсолттой тулгардаг 120 hours for jaw die rotation due to extreme abrasiveness of local granite seams. Үйлдвэрлэлийн зорилтоо байнга биелүүлээгүй.| Хариу: Implementation of this crushing plant module featuring quarrygrade jaw dies with optimized profile geometry.| Үр дүн: Die service life extended to 180 hours between rotations—a 50% improvement—allowing the site to meet weekly production goals reliably.

Basalt Processing for Road Base Near Chongqing Infrastructure Project Challenge:| Variable feed from multiple blast zones caused frequent fluctuations in final product gradation after secondary stage.| Хариу:| Installation including the hydraulic wedge adjustment system on the primary jaw crusher.| Үр дүн:| Operators now make fine CSS adjustments in under 30 minutes between truck cycles,tightening control over primary output.This stabilized feed to secondary cones,yielding a more consistent final product meeting strict road base specifications.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our solutions are configured based on your specific rock characteristics and target output.

Үнийн шатлал: Investment scales primarily with capacity requirements.
Стандарт тохиргоо: Includes core jaw crusher,Vgff vgf,мотор асаагчид,and basic walkways.
Сайжруулсан тохиргоо: Adds hydraulic adjustment,тоос дарах систем,and comprehensive guarding packages.
Turnkey Module: Includes integrated discharge conveyor,хүчдэлийн бункер,and full electrical control panel with PLC interface.

Нэмэлт шинж чанарууд: Автомат тосолгооны систем,хувьсах давтамжийн хөтчүүд(Vfds)for feeder control,coldclimate packages(heated lube oil),and remote monitoring telematics hardware.

Үйлчилгээний багцууд:
1.Preventive Maintenance Plan:Төлөвлөсөн шалгалтууд,lube kits,and discounted wear parts.
2.Comprehensive Service Agreement:Covers all planned maintenance,хөдөлмөр,and priority parts supply.
3.OnDemand Technical Support:Focused on troubleshooting via phone or site visit.

Санхүүжилтийн сонголтууд:
We work with financial partners to offer equipment leasing plans,tailored loans,and tradein programs for existing machinery,making capital expenditure manageable within project budgets.

8.Түгээмэл асуултууд Chinese Stone Quarry Crushing Plant Samples

Q1:What level of foundation preparation is required?
A substantial reinforced concrete foundation is mandatory,specific engineering drawings are provided.The design accounts for dynamic loads specific to this equipment's operating parameters.

Q2.How does this plant handle very wet or sticky feed material?
While effective against drytomoderately moist stone,a separate prescreening/scalping solution may be recommended for consistently highclaycontent material.We can advise on auxiliary equipment based on your site samples.

Q3.What is the expected delivery lead time?
Стандарт тохиргооны хувьд,the lead time is typically within 16 weeks from order confirmation.Custom configurations may require additional engineering time.We provide detailed project schedules upon quotation.

Q4.Are spare parts readily available within China?
Yes.We maintain strategic inventories of critical wear parts at regional service centers across major industrial hubs.Sameday or nextday dispatch is available for many items under our service agreements.

Q5.Can this module integrate with our existing secondary crushing line?
Yes.The discharge height can be adapted within reason,and we provide interface specifications.Electrical controls can be designed as standalone or integrated into your main plant PLC network via defined communication protocols(Dry Contact,I/O Link).

Q6.What training is provided?
We include comprehensive operational training covering startup/shutdown procedures,өдөр зөв шалгах,routine maintenance tasks,and basic troubleshooting.This training occurs during commissioning at your site over several days