1. PAINPOINT DRIVE NOLEING

Managing a Chinese stone quarry crushing plant presents distinct operational hurdles that directly impact your bottom line. Та байнга хэрэлдэж байна уу, unplanned downtime due to abrasive granite or basalt wearing out crusher components prematurely? Are inconsistent feed sizes from your primary blasts causing chokeups and reducing your final product yield? Perhaps you are facing escalating costs for energy consumption and manual labor for routine adjustments and maintenance. Эдгээр сорилтууд нь тоогоор илэрхийлэхүйц алдагдал болж хувирдаг: цаг алдагдсан үйлдвэрлэл, wasted overburden, and compressed profit margins per ton.

Үйлдвэрийн менежерүүдийн гол асуулт бол энэ юм: хэрхэн тогтвортой байдалд хүрэх вэ, highvolume output of precisely graded aggregates while controlling operational costs and maximizing equipment uptime? The solution lies not just in a single machine, but in a fully optimized Хятадын чулуун ил уурхайн бутлах үйлдвэр designed for the specific rigors of local geology and production demands.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

This product description details a stationary or semimobile Чулуун ил уурхайн бутлах үйлдвэр, engineered for the highvolume processing of hard rock (боржин чулуу, сагссах, шохойн чулуу) into saleable aggregates. The system is a coordinated circuit of heavyduty machinery designed for continuous operation.

Үйл ажиллагааны ажлын урсгал:
1. Анхдагч бууралт: Автосамосвал нь анхны хэмжээг багасгахын тулд тэсэлгээний чулуулгийг анхдагч хацарт бутлуурт оруулдаг.
2. Дунд & ТОНОГ ТӨХӨӨРӨМЖ: Материалыг хоёрдогч конусан буюу цохилтот бутлуурт дамжуулж, цаашид боловсронгуй болгох, with tertiary crushers used for producing specific, finer grades.
3. Хэмжээ тогтоох & Эрэмбэлэх: Crushed material passes through vibrating screens to separate it into designated product sizes (жишээ нь e., 05мм, 510мм, 1020мм).
4. Хувьцаа: Зөв хэмжээтэй дүүргэгчийг зориулалтын овоолго руу зөөвөрлөнө; oversize material is recirculated back through the circuit.

Хэрэглээний хамрах хүрээ: Ideal for largescale quarry operations producing construction aggregates, Замын суурь материал, болон төмөр замын тогтворжуулагч. This setup is configured for processing capacities from 200 дээр нь 800 цаг тутамд тонн.

Хувьсгал: This plant configuration is designed for stationary or semipermanent installation. For quarries with multiple dispersed faces or extremely limited space, a fully mobile trackmounted plant may be a more suitable alternative.

3. ҮНДСЭН ОНЦЛОГ

Модульчлагдсан хүрээний дизайн | Техникийн үндэслэл: Угсармал, hightensile steel sections with standardized connection points | Үйл ажиллагааны ашиг тус: Enables faster onsite installation and future plant reconfiguration or expansion with minimal foundation work | ROI нөлөө: Суулгах хугацааг хүртэл бууруулна 30%, lowering labor costs and accelerating timetoproduction.
Ухаалаг бутлах камерын автоматжуулалт | Техникийн үндэслэл: Hydraulic adjustment and clearing systems paired with realtime pressure and power monitoring | Үйл ажиллагааны ашиг тус: Your operators can adjust crusher settings remotely to compensate for feed variations and automatically clear blockages without entering the chamber | ROI нөлөө: Minimizes downtime events by up to 50% мөн операторын аюулгүй байдлыг сайжруулдаг.
Элэгдэлд тэсвэртэй материалын хэлхээ | Техникийн үндэслэл: Өндөр хром үлээгч баар, манганы ган эрүү/холт, and wearresistant liner plates at all transfer points | Үйл ажиллагааны ашиг тус: Withstands the extreme abrasiveness of Chinese granite and basalt, бүрэлдэхүүн хэсгийн ашиглалтын хугацааг уртасгах | ROI нөлөө: Reduces wear part change frequency by 4060%, lowering part inventory costs and maintenance windows.
Төвлөрсөн тоос дарах систем | Техникийн үндэслэл: Network of strategically placed spray nozzles integrated with crusher and screen activation | Үйл ажиллагааны ашиг тус: Actively controls particulate emissions at each key generation point, ensuring compliance with environmental standards | ROI нөлөө: Mitigates risk of regulatory shutdowns and reduces equipment wear caused by dust ingress.
Unified Process Control System | Техникийн үндэслэл: Single PLCbased control panel providing visibility over the entire crushing and screening circuit | Үйл ажиллагааны ашиг тус: Allows one operator to monitor throughput, цахилгаан дай судаг, and conveyor status from a central location for optimized flow | ROI нөлөө: Improves overall plant efficiency by balancing loads and can reduce operational staffing requirements per shift.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт | Манай чулуун ил уурхайн бутлах үйлдвэрийн шийдэл | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Нэг кВт/ц тонн (Хард рок) | 22 25 тонн/кВт.ц | 28 32 тонн/кВт.ц | +20% Эрчим хүчний зардал |
| Part Life өмс (Анхдагч crusher) | ~120,000 тонн (Боржин чулуу) | ~180,000 тонн (Боржин чулуу) | +50% Үйлчилгээний хугацаа |
| Average Daily Uptime Availability| ~85% 88%| Тууштай >92%| +5% Absolute Uptime |
| Бүтээгдэхүүний зэрэглэлийн тууштай байдал (±%)| ±8% on spec products| ±4% on spec products| +50% Нягт нямбай |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадлын хүрээ: -аас тохируулах боломжтой 200 TPH хүртэл 800+ TPH эцсийн бүтээгдэхүүний гаралт.
Эрчим хүчний шаардлага: хооронд нийт суурилуулсан эрчим хүч 400 kw 1200 кВт нь тохиргооноос хамаарна; requires stable industrial threephase supply.
Материалын үзүүлэлтүүд: Шахалтын бат бэхийн зориулалтаар бүтээгдсэн >150 МПа; standard wear components rated for highly abrasive silica content (>20%).
Физик хэмжээсүүд (Ердийн зохион байгуулалт): Primary footprint approximately 40m (Дээд) х 25м (Үнэр); height varies by conveyor incline. Модульчлагдсан загвар нь сайтын хязгаарлалтад дасан зохицох боломжийг олгодог.
Байгаль орчны үйл ажиллагааны хүрээ: Designed for ambient temperatures from 15°C to +45°C; dust suppression system effective in conditions up to 80% харьцангуй чийгшил.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Фүжянь мужид боржин чулуун дүүргэгчийн үйлдвэрлэл

Сорилт: A major quarry faced excessive wear on secondary crusher liners when processing highsilica granite, requiring biweekly shutdowns for replacement. Product flakiness index was also inconsistent.
Хариу: Implementation of our crushing plant featuring cone crushers with advanced chamber geometry and automated setting adjustment.
Үр дүн: Liner life extended to three weeks between changes. The intelligent crushing control maintained a consistent flakiness index below 15%, allowing the quarry to command premium pricing for its cubical aggregate product.

Шохойн чулуу & Clay Mix Processing in Hebei

Сорилт: Variable clay content in the limestone feed caused frequent clogging in secondary screens and final product silos during humid weather, halting operations daily for manual cleaning.
Хариу: Installation of our plant with tailored screen deck configurations (rubbercoated panels) and integrated air cannons at critical transfer points.
Үр дүн: Дэлгэц харалган тохиолдлууд дахин багассан 90%. Plant achieved its designed capacity of 450 TPH continuously without manual intervention shifts dedicated to declogging.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our Chinese Stone Quarry Crushing Plants are offered in three primary tiers:
1. Стандарт тохиргооны түвшин: Үндсэн бутлах модулиуд багтана (primary jaw + хоёрдогч конус), basic screening unit(s), дамжуулагч, electrical controls base package—ideal costeffective entry point—starting price range based on capacity scale.
2. Өндөр үр ашигтай түвшин: Adds tertiary crushing stage advanced automation system intelligent loadsensing technology centralized grease lubrication—targeted at operations focused on maximum uptime premium product yield—premium price range available as CAPEX or financed solution
3.
Optional features include advanced dust collection baghouses metal detection/removal systems remote monitoring telematics packages

Service packages range from basic preventive maintenance schedules comprehensive multiyear warranty coverage including parts labor field service technician support

Financing options available through partner institutions include standard equipment leasing longterm rentaltoown agreements projectbased financing solutions subject credit approval

8.Түгээмэл асуултууд

Q1 Is this crushing plant compatible with our existing primary excavators haul trucks?
A1 Yes The plant's feed hopper dimensions apron feeder capacity are designed integrate standard quarry haul fleet specifications We require your current truck model capacity ensure seamless interface design

Q2 What typical timeframe implementation from delivery commissioning?
A2 For modular plant delivery site assembly commissioning typically requires 8 12 weeks following foundation preparation This timeline varies based final configuration sitespecific conditions

Q3 How does system handle unexpected metal tramp material entering crusher?
A3 We recommend optional metal detector installed main feed conveyor coupled automatic diversion system This protects downstream crushers from severe damage preventing costly repairs extended downtime

Q4 What level operator training provided?
A4 We provide comprehensive onsite training covering normal operation routine maintenance troubleshooting procedures key personnel Training conducted fluent Mandarin technical manuals provided Simplified Chinese

Q5 Are spare parts readily available within China?
A5 Yes We maintain regional parts warehouses strategic industrial centers ensure critical wear parts mechanical electrical components available within 48 hours minimizing potential waiting times imported goods

Q6 Can production output adjusted easily meet changing market demands different aggregate sizes?
A6 Absolutely Through combination adjustable crusher settings interchangeable screen meshes within modular screening deck plant can be reconfigured produce different product blends within few hours shift change

Q7 What aftersales support structure place?
A7 Our support includes dedicated regional service manager access 24/7 technical hotline scheduled preventive maintenance visits Extended warranty service contracts available ensure longterm reliability your investment