Хятадын чулуун бутлуурын машин эх сурвалж

Товч тодорхойлолт:

1. Ашиглалтын зардал нэмэгдэж, урьдчилан таамаглах аргагүй зогсолт нь таны төслийн ашгийг бууруулж байна.? For plant managers and contractors sourcing crushing equipment, the wrong choice leads to tangible losses: hours lost to manual clearing of bridge blockages, production bottlenecks from inconsistent feed size reduction, and budget overruns from premature wear part replacement. Consider your…


Бүтээгдэхүүний дэлгэрэнгүй

Бүтээгдэхүүний бичиг

1. PAINPOINT DRIVE NOLEING

Үйл ажиллагааны зардал нэмэгдэж, урьдчилан таамаглах боломжгүй зогсолт нь таны төслийн ашгийг бууруулж байна? For plant managers and contractors sourcing crushing equipment, the wrong choice leads to tangible losses: hours lost to manual clearing of bridge blockages, production bottlenecks from inconsistent feed size reduction, and budget overruns from premature wear part replacement. Одоогийн үйл ажиллагаагаа бодоорой: How much revenue is lost per hour of unscheduled maintenance? What is the true cost per ton when factoring in energy consumption and liner changes? Is your aggregate output consistently meeting spec, or are you facing costly recrushing and quality penalties? These are the operational challenges a strategically selected Chinese Stone Crusher Machine шийдвэрлэхээр бүтээгдсэн.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

This product description details a heavyduty Эрүүлийн тусламж, a primary crushing machine designed for the initial size reduction of hard, боржин чулуу зэрэг зүлгүүрийн материал, сагссах, болон голын чулуу. Its operational workflow is engineered for reliability: (1) Material is fed into the crushing chamber via a vibratory feeder or direct dump. (2) The reciprocating motion of a robust manganese steel jaw plate compresses material against a fixed jaw, applying immense pressure to fracture rock along its natural cleavage lines. (3) Crushed material discharges through an adjustable gap at the chamber bottom, Бүтээгдэхүүний эцсийн хэмжээг тодорхойлох. Энэ чулуун crusher машин is optimal for stationary quarry plants or semimobile skidmounted setups in mining and largescale construction. Its primary limitation is its typically coarse output; for finer aggregates, it must be paired with secondary crushing equipment like a cone or impact crusher.

3. ҮНДСЭН ОНЦЛОГ

Гидравлик унтраалга & Тохируулах систем | Техникийн үндэслэл: Хоёр талт гидравлик цилиндр нь механик солих хавтанг орлуулдаг. | Үйл ажиллагааны ашиг тус: Enables remote adjustment of the discharge setting and provides automatic overload protection by releasing under uncrushable material. | ROI нөлөө: Өөрчлөлтийг тохируулахын тулд ажиллахгүй байх хугацааг хүртэл бууруулна 70% and prevents catastrophic damage from tramp iron, үндсэн бүрэлдэхүүн хэсгүүдийг хамгаалах.

Welded Steel Frame with StressRelief Design | Техникийн үндэслэл: Fabricated from hightensile steel plate with finite element analysis (FEA) optimized ribbing and postweld heat treatment. | Үйл ажиллагааны ашиг тус: Циклийн ачааллын үед хүрээний ядаргааны эвдрэлийг арилгана, ensuring structural integrity for longterm operation in highvibration environments. | ROI нөлөө: Extends machine service life beyond standard design cycles, delivering a lower total cost of ownership.

DeepSymmetry Crushing Chamber Design | Техникийн үндэслэл: Optimized nip angle and elongated chamber geometry increase feed opening capacity and promote material flow downward. | Үйл ажиллагааны ашиг тус: Minimizes bridging and choking while increasing throughput capacity for a given power input. Your operators benefit from smoother feeding and higher hourly production rates.

Premium Manganese Steel Jaw Plates | Техникийн үндэслэл: ASTM A128 Grade B3/B4 manganese steel castings workharden during operation, forming a wearresistant surface layer.| Үйл ажиллагааны ашиг тус: Provides extended service life in abrasive applications, with reversible designs allowing rotation for even wear utilization.| ROI нөлөө: Reduces consumable costs per ton by up to 30% compared to standard alloy plates.

Төвлөрсөн автомат тосолгооны систем | Техникийн үндэслэл: Programmable pump delivers precise grease volumes to all key bearing points on timed intervals.| Үйл ажиллагааны ашиг тус: Ensures critical bearings are lubricated without manual intervention during operation, drastically reducing bearing failure risk.| ROI нөлөө: Lowers maintenance labor hours by approximately 50% and extends bearing service life by 40%.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт | Энэхүү хацарт бутлуурын шийдэл | Давуу тал (% сайжруулалт) |
| : | : | : | : |
| Бэлэн байдал / Үргэлж ажиллах | 8590% (тооцоолсон) | Талбайн өгөгдөл нь тогтвортой байгааг харуулж байна >93% availability in comparable duty cycles.| +5% сайжруулалт |
| Part Life өмс (Зүлгүүрийн боржин чулуу) | Нэг багц ~120,000 тонн (тооцоолсон) | Documented case average of 150,000 tons before replacement required.| +25% сайжруулалт |
| Нэг тонн буталсан эрчим хүчний хэрэглээ| Суурь 100% (estimated kWh/ton) | Independent testing demonstrates optimized kinematics reduce draw by ~8%.| 8% сайжруулалт |
| Ус зайлуулах тохиргоог тохируулах хугацаа| 6090 хоёр хоног (гарын авлагын шилний тохируулга)| Hydraulic system enables fullrange adjustment in under 10 минут.| 85% reduction in time |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Загвар & Хүчин чадал: JC1200; Шалтгаална, хамаарна 750950 цагт тонн (dependent on feed material and discharge setting).
Тэжээх: 1200мм х 850 мм.
Эрчим хүчний шаардлага: 160 кВт цахилгаан мотор (220480Т, 50/60Гц), supplied with softstart recommendations.
Материалын үзүүлэлтүүд: Main frame – Q345B steel; Jaw plates – ASTM A128 Gr B4; Eccentric shaft – forged 42CrMo alloy steel.
Физик хэмжээсүүд: Ойролцоох. Length 4m x Width 3m x Height 3m (excluding motor skid).
Байгаль орчны үйл ажиллагааны хүрээ: Тохиромжтой тосолгооны материалаар 20 ° C-аас + 45 ° C хүртэлх орчны температурт зориулагдсан.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Том оврын дүүргэгчийн карьерын үйл ажиллагаа

Сорилт: A granite quarry faced frequent production stoppages due to bridging in their old primary crusher and excessive liner wear costing over $80k annually.
Хариу: Implementation of this hydraulicadjustment jaw crusher as the new primary unit.
Үр дүн: Bridging incidents reduced by over 90%. Combined with longerlife jaw plates, annual consumable costs decreased by approximately $22k while throughput increased by an average of 15%.

Major Infrastructure Road Project

Сорилт: A contractor needed consistent Class I base course aggregate onsite but faced logistical delays from their fixed plant.
Хариу: Deployment of this stone crusher machine on a semimobile skid base at the project site.
Үр дүн: Enabled ondemand crushing of blasted rock directly at the project site. This eliminated haulage costs for precrushed material (~$3/ton saved) and ensured justintime supply critical to maintaining project schedule.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭХятадын чулуун бутлуурын машин эх сурвалж

Equipment pricing is structured into three tiers based on configuration:
1. Стандарт түвшин: Base machine with electric motor starter and manual greasing points.
2. Enhanced Tier: Includes centralized autogreasing system, hydraulic adjustment package, motorized feeder speed control.
3. Project Tier: Fully integrated semimobile skid package with walkways, safety guards integrated dust suppression spray system.

Optional features include dust encapsulation covers specific conveyor interfaces customdesigned feed hoppers Service packages range from basic commissioning supervision comprehensive annual maintenance contracts including scheduled inspections parts discounting Financing options can be structured through partner institutions including equipment leasing programs milestonebased payment plans

8.Түгээмэл асуултуудХятадын чулуун бутлуурын машин эх сурвалж

1.Q What power source compatibility does this crusher have?
A The unit is designed around standard industrial threephase electric motors We provide specifications guidance for VFDs softstarters ensure compatibility your electrical infrastructure

2.Q How does this machine handle claycontaminated or wet feed material?
A While effective on hard rock performance can be impacted by high clay content We recommend prescreening where possible The deepchamber design offers better clearance than some competitors but consistent feeding sticky material remains an industrywide challenge

3.Q What are typical lead times delivery?
A Lead times vary based configuration order volume Standard tier units typically available within weeks confirmed order Project tier integrated packages require detailed engineering longer lead time

4.Q What warranty support provided?
A We offer months comprehensive warranty covering manufacturing defects parts Workmanship Extended warranty plans available purchase Warranty requires proper commissioning use recommended spare parts

5.Q Can you supply matching secondary tertiary crushing equipment?
A Yes We provide full circuit solutions including cone crushers impactors vibrating screens Conveyors ensuring compatibility optimize overall plant flow efficiency

6.Q Are technical drawings foundation plans provided?
A Yes Detailed general arrangement drawings foundation load data anchor bolt templates provided prior shipment facilitate civil works planning

7.Q What training provided for our operations maintenance team?
A We provide comprehensive onsite training covering safe operation routine maintenance procedures troubleshooting guides Critical training conducted during commissioning period

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