1. PAINPOINT DRIVE NOLEING

Managing a sand and gravel processing plant presents distinct operational hurdles that directly impact your bottom line. Are you contending with inconsistent feed material causing frequent crusher blockages and unplanned downtime? Are escalating energy costs from inefficient crushing and screening cycles eroding your profit margins? Perhaps you are facing strict environmental regulations on water usage and dust control, requiring costly mitigation systems. Each hour of unscheduled maintenance or suboptimal yield represents a direct loss in production volume and revenue. How can you achieve consistent, speconspec aggregate output while controlling operational expenses and meeting environmental compliance? The solution lies in a precisely engineered Хятадын Элс хайрга боловсруулах үйлдвэр.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

Аг Хятадын Элс хайрга боловсруулах үйлдвэр is a fully integrated, stationary or semimobile material handling system designed for the highvolume production of construction aggregates from quarryrun material. Its operational workflow is engineered for continuous, efficient processing:

1. Анхдагч бутлах & Хавсараж: Runofquarry material is fed via vibrating grizzly feeder to a primary jaw crusher for initial size reduction.
2. Дунд & ТОНОГ ТӨХӨӨРӨМЖ: Material is conveyed to secondary (жишээ нь e., конус Кретер) and possibly tertiary crushers for further reduction to desired chip sizes.
3. Дэлгэц авах & Ангилал: Multipledeck vibrating screens separate crushed material into precise product fractions (жишээ нь e., coarse aggregate, элс).
4. Material Washing & Усгүйжүүлэх: For projects requiring clean aggregates, sand screws or cyclones wash and dewater fine materials.
5. Хувьцаа & Ачаалал: Finished products are conveyed to segregated stockpiles for direct loadout.

Хэрэглээний хамрах хүрээ: Ideal for medium to largescale aggregate production supporting infrastructure, бетон зуурмаг, болон асфальт төслүүд.
Хувьсгал: Plant configuration is highly sitespecific; optimal performance requires proper geological assessment of feed material (ХӨДӨЛМӨР, шавар агуулга) during the design phase.

3. ҮНДСЭН ОНЦЛОГ

Хэлбэртэй загвар | Техникийн үндэслэл: Урьдчилан боловсруулсан, skidmounted or trailermounted plant sections | Үйл ажиллагааны ашиг тус: Significantly reduces onsite civil works and installation time, enabling faster commissioning | ROI нөлөө: Lower capital installation costs and earlier production startup improve project payback period.

Intelligent Crushing Chamber | Техникийн үндэслэл: Liner profile geometry optimized via DEM simulation for specific rock types | Үйл ажиллагааны ашиг тус: Promotes interparticle crushing, increases throughput, and produces a more cubical product shape | ROI нөлөө: Higher yield of premiumgrade aggregate and reduced liner wear cost per ton.

Төвлөрсөн PLC хяналтын систем | Техникийн үндэслэл: Хүний машин интерфэйстэй програмчлагдсан логик хянагч (HMI) monitoring all motor loads, conveyor speeds, болон хогийн савны түвшин | Үйл ажиллагааны ашиг тус: Allows operators to optimize feed rates and diagnose bottlenecks from a single station, reducing manpower requirements | ROI нөлөө: Prevents costly overloads and enables datadriven decisions to maximize tonsperhour efficiency.

MultiStage Dust Suppression Integration | Техникийн үндэслэл: Strategically placed spray nozzles at transfer points coupled with baghouse filter options | Үйл ажиллагааны ашиг тус: Actively controls airborne particulate at source, ensuring a safer work environment and regulatory compliance | ROI нөлөө: Avoids fines from environmental agencies and reduces healthrelated absenteeism.

HighEfficiency Screening Media | Техникийн үндэслэл: Polyurethane or rubber screen panels with tailored aperture design | Үйл ажиллагааны ашиг тус: Reduces blinding and pegging, maintains consistent screening efficiency even with damp feed material | ROI нөлөө: Higher quality product separation minimizes recirculation load, saving energy and increasing net output.

HeavyDuty Conveyor System | Техникийн үндэслэл: Channel frame construction with impact idlers at loading zones and abrasionresistant belting | Үйл ажиллагааны ашиг тус: Handles peak loads with minimal spillage or belt damage, ensuring continuous material flow | ROI нөлөө: Decreases conveyor maintenance downtime by up to 40% compared to lightweight systems.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт жишиг | Our Chinese Sand Gravel Processing Plant Solution | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Үйлдвэрийн нийт хүртээмж (Төлөвлөсөн ажлын цаг) | 8590% (factoring planned maintenance) >90% through robust component selection & redundancy design >5% нэмэгдүүлэх |
| Боловсруулсан тонн тутамд эрчим хүчний зарцуулалт (кВт.ц/т) Чулуулгийн төрлөөс хамааран өөр өөр байдаг; target of 1.8 2.2 kWh/t Optimized crushing stages & highefficiency motors reduce target range to 1.6 1.9 kWh/t Up to 15% бууруулах |
| Finished Product Yield (InSpec Material) ~9295% yield Advanced screening logic & chamber optimization achieves >96% yield ~24% increase in saleable product |
| Бүтэлгүйтэл хоорондын дундаж хугацаа (MTBF) Key Crushers ~1,500 hours Premium bearings & protective systems extend MTBF to >2,000 цаг >30% сайжруулалт |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Дизайн хүчин чадлын хүрээ: -аас тохируулах боломжтой 150 нь 800 цаг тутамд тонн (Цагдаа), тэжээлийн материалын хатуулгаас хамаарна (жишээ нь e., limestone vs. боржин чулуу) and final product mix.
Primary Power Requirement: Total connected load typically ranges from 400 кВт 1.2 MW for a full plant; supplied for 50Hz / 380V440V threephase power.
Үндсэн материалын үзүүлэлтүүд: Primary crusher frame constructed from welded steel plate (Q345B); liners use high manganese steel (Mn18cr2) or tungsten carbide inserts; conveyor belts rated for minimum RUBBER GRADE DINY.
Физик хэмжээсүүд (Жишээ 250 TPH үйлдвэр): Approximate footprint of 80m (Дээд) x 45m (Үнэр). Modular design allows flexible layout adaptation.
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +45°С хүртэлх орчны температурт зориулагдсан; dust emission control achieves ≤20mg/m³ at outlet; noise level at perimeter ≤75dB(Аг).

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

LargeScale Infrastructure Project Supply

Сорилт: A regional contractor needed a guaranteed supply of over 2 million tons of road base and concrete aggregates within an 18month period for a highway project, with strict gradation control.
Хариу: Implementation of a turnkey Chinese Sand Gravel Mining Processing Plant featuring tertiary crushing circuit and dual sand washing systems.
Үр дүн: The plant achieved consistent production of over 550 TPH net yield, met all gradation specifications without deviation, and completed the supply commitment two months ahead of schedule.

River Pebble Processing for HighQuality Concrete Sand

Сорилт: A readymix producer sought to process hard, abrasive river pebbles into highquality manufactured sand but faced excessive wear on conventional equipment.
Хариу: A specialized processing plant configuration utilizing a vertical shaft impact (Бүгд) crusher as the tertiary stage with ceramic wear parts.
Үр дүн: Field data shows the plant produced inspec concrete sand with optimal fineness modulus while reducing wear part consumption by approximately 35%, lowering cost per ton significantly.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our Chinese Sand Gravel Mining Processing Plants are offered in structured tiers:

Стандарт тохиргооны түвшин: Includes core crushing, Дэлгэц авах,and conveying modules for basic aggregate production.Pricing is projectdefined based on capacity.
Enhanced Configuration Tier: Adds integrated washing systems,dust collection units,and advanced automation controls.Pricing includes these valueadded modules.
Нэмэлт шинж чанарууд: Mobile primary crushing unit feeder,custom color painting,surge capacity silos,and remote monitoring telematics packages are available.
Үйлчилгээний багцууд: Choose from comprehensive offerings including supervised installation commissioning,a oneyear warranty with parts,virtual training,and extended preventive maintenance contracts.
Санхүүжилтийн сонголтууд: We facilitate equipment financing through partner institutions offering leasetoown structures or term loans typically ranging from 24 60 months subject to credit approval

8.Түгээмэл асуултууд

Q What if my quarry s feed material hardness changes over time?
A Our plants are designed with adjustable crusher settings hydraulic tramp release systems allowing operators tune the crushing chamber accommodate variations rock compressive strength without major modification

Q How does this plant integrate with my existing front end loaders haul trucks?
A The plant s receiving hopper dimensions apron feeder speed are configured match your specific loading equipment ensuring smooth interoperable workflow prevent truck queuing

Q What typical delivery installation timeline can expect after order placement?
A For standard configuration plants delivery occurs within 16 weeks FOB China Supervised installation commissioning requires additional 4 weeks site depending complexity Local civil works must completed prior arrival

Q Are spare parts readily available long term?
A We maintain global consolidated inventory critical wear parts guarantee availability support fast shipping minimize potential downtime events

Q Can system be expanded future increased production needs?
A Yes modular design principle allows addition extra screening decks supplementary washing modules even secondary crushing units expand capacity modify product mix

Q What operator training provided?
A Purchase includes detailed operational manuals onsite training sessions our engineers during commissioning covering routine operation basic troubleshooting safety procedures