1. PAINPOINT DRIVE NOLEING

Ашиглалтын зардал нэмэгдэж, урьдчилан таамаглах боломжгүй зогсолт нь төмрийн хүдэр боловсруулах ашгийг бууруулж байна? Plant managers and engineering contractors face persistent challenges in primary crushing stages that directly impact downstream efficiency and profitability. Нийтлэг өвдөлтийн цэгүүд орно:
Хэт их элэгдэл & Засвар үйлчилгээний зардал: Abrasive iron ore rapidly degrades crusher liners, leading to frequent shutdowns for replacement, high spare parts expenditure, and lost production.
Unplanned Downtime from Tramp Metal: Hidden scrap metal or uncrushable material in feed causes catastrophic damage to crusher internals, resulting in days of unscheduled downtime and sixfigure repair bills.
Inconsistent Feed Size & Capacity Bottlenecks: Poorly sized feed from the mine or an inefficient primary crusher creates choke points, limiting throughput and preventing the plant from reaching its designed capacity.
тонн тутамд эрчим хүчний өндөр хэрэглээ: Older crushing technology often operates at low mechanical efficiency, making energy one of the largest variable costs with poor ROI on power spend.
Тоос ялгаруулалт & Аюулгүй байдлаар: Inadequate containment at primary crushing points creates hazardous work environments, triggers regulatory noncompliance risks, and represents valuable product loss.

Is your current primary crushing solution a reliable asset or a constant source of cost and delay? The right engineered Chinese Iron Ore Crushing Plant addresses these challenges directly.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

This solution is a heavyduty, stationary primary crushing station engineered specifically for the volumetric reduction of runofmine (Омын) төмрийн хүдэр. It is centered on a robust gyratory or jaw crusher designed for maximum reliability and throughput in highabrasion applications.

Үйл ажиллагааны ажлын урсгал:
1. ROM iron ore is dumped into a reinforced hopper by haul trucks.
2. A vibrating grizzly feeder (Vgff vgf) removes fine material (100mm) via a bypass chute while evenly feeding oversize material to the primary crusher.
3. The core primary crusher reduces the ore to a nominal product size of 150250mm through compressive force.
4. Crushed material is discharged onto a main conveyor system for transport to secondary crushing or stockpiling.

Хэрэглээний хамрах хүрээ: Ideal for greenfield mine development or brownfield plant expansion requiring highcapacity (2,000 10,000+ Цагдаа), continuousduty primary reduction of magnetite, нарийн зүй, or other ironbearing ores.

Хувьсгал: Not suitable for portable or semimobile applications without significant structural modification. Requires stable foundational concrete works and planned feed control for optimal performance.

3. ҮНДСЭН ОНЦЛОГ

Хүнд даацын бутлуурын дизайн | Техникийн үндэслэл: Highchromium alloy cast iron liners & reinforced mainframe | Үйл ажиллагааны ашиг тус: Extended service life in highly abrasive conditions; withstands peak loading from large feed blocks | ROI нөлөө: Доторлогооны өөрчлөлтийн давтамжийг бууруулна 3050%, lowering parts inventory cost and maintenance labor hours.

Integrated Tramp Iron Protection | Техникийн үндэслэл: Hydraulic overload relief system with automatic reset | Үйл ажиллагааны ашиг тус: Prevents major damage by allowing the crusher to open its setting to pass uncrushable material, then automatically return to original setting | ROI нөлөө: Eliminates costly unplanned downtime events and associated component damage, protecting millions in capital equipment.

Intelligent Feed Control System | Техникийн үндэслэл: Variablefrequency drive (VFD) on feeder coupled with crusher amp monitoring | Үйл ажиллагааны ашиг тус: Automatically regulates feed rate to maintain optimal cavity level and prevent choking or running empty | ROI нөлөө: Maximizes throughput capacity by 515% while reducing specific energy consumption (кВт.ц/тн).

Тоос дарах дэвшилтэт интеграци | Техникийн үндэслэл: Sealed transfer points with strategically placed fog cannons using minimal water | Үйл ажиллагааны ашиг тус: Contains dust at source, improving site visibility and air quality for operators | ROI нөлөө: Ensures regulatory compliance, цэвэрлэх зардлыг бууруулдаг, and minimizes product loss as airborne fines.

Modular Walkway & Maintenance Design | Техникийн үндэслэл: Prefabricated access platforms, hydraulicassisted liner change systems | Үйл ажиллагааны ашиг тус: Аюулгүй байдлыг хангана, efficient access for inspection and routine maintenance tasks | ROI нөлөө: Төлөвлөсөн засвар үйлчилгээний зогсолтыг хүртэл бууруулна 40% and significantly improves worker safety metrics.

Төвлөрсөн тослох & Нөхцөл байдлын хяналт | Техникийн үндэслэл: Automated lubrication system with PLC control and vibration/temperature sensor ports | Үйл ажиллагааны ашиг тус: Ensures critical bearings receive precise lubrication; урьдчилан таамагласан засвар үйлчилгээний хуваарь гаргах боломжийг олгодог | ROI нөлөө: Extends bearing life by over 20% and prevents unexpected failures through datadriven insights.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандартын суурь | This Iron Ore Crushing Plant Solution | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Liner Life (Зүлгүүрийн хүдэр) | Based on standard manganese steel | Proprietary alloy matrix & танхимын дизайн| +3550% |
| Үйл ажиллагааны хүртээмж (Planned) | ~92% (including liner changes) |>96% (with fastchange systems)| +4+ хувь оноо |
| Эрчим хүчний тусгай хэрэглээ| Varies by design; суурь = 100%| Оновчтой кинематик & VFD control| -ийн бууралт 812% |
| Tramp Metal Incident Recovery Time| 2472 hours for inspection/repair|90% |
| Дамжуулагчийн тууштай байдал (тэтгэвэр. Дизайн)| ±15% fluctuation common|< ±5% fluctuation with smart feed control| Significantly more stable output |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадлын хүрээ: -аас тохируулах боломжтой 2,000 дээр нь 12,000 метр тонн/цаг (Цагдаа), depending on model selection and ore characteristics.
Primary Crusher Types Available: Heavyduty gyratory crushers (54”75” feed opening) or large jaw crushers.
Эрчим хүчний шаардлага: -аас гол хөтлөх моторууд 300 кВт хүртэл 800 kw. Total installed plant power varies with ancillary equipment.
Материалын үзүүлэлтүүд: Mainframe construction from welded steel plate; liners in highchrome alloy iron; wear surfaces lined with replaceable AR400 steel plates.
Физик хэмжээсүүд (Ойролцоогоор., Gyratorybased plant): Footprint ~25m L x 15m W x 20m H (excluding feed hopper ramp).
Байгаль орчны үйл ажиллагааны хүрээ: Designed for ambient temperatures from 30°C to +45°C; тоос нэвтэрдэггүй цахилгаан хашлага; IP65 rating on critical components.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Large OpenPit Magnetite Mine Expansion

Сорилт: An existing operation needed to double primary crushing capacity but had limited space for expansion within the pit perimeter. Downtime during tiein was also a critical concern.
Хариу: Implementation of a preassembled modular Chinese Iron Ore Crushing Plant on a new bench adjacent to the existing setup. The plant was factorytested before shipment.
Үр дүн: The modular approach reduced onsite construction time by 60%. The new plant achieved design throughput of 6,500 TPH within one week of commissioning, with zero impact on existing production during installation.

Hematite Processing Plant Modernization

Сорилт:Aging primary jaw crushers suffered from excessive vibration, frequent bearing failures,and an inability to handle increasingly hard ore lenses,causing constant bottlenecks.
Solution Replacement with a modern gyratorybased Chinese Iron Ore Crushing Plant featuring advanced base frame designand automated lubrication.The installation included upgraded rock breaker stations at the feed tip
Results Unplanned breakdowns at primary stage were eliminated Throughput increased by22 due to superior reduction ratioand consistent feeding Annual maintenance costs decreased by an estimated35

7.АРИЛЖААНЫ ХЭРЭГЛЭЭ

Equipment pricing is tiered based on capacityand selected core crusher technology:
1-р шат(20004000Цагдаа):Based on large jawcrusher technology
2-р шат(40008000Цагдаа):Based on midrangegyratorycrushers most commonfor major projects
3-р шат(8000TPH+):Customengineeredgyratorysystems

Optional Features Include:
On skidmounted lubrication systems
Advanced predictive monitoring packages wireless sensor networks
Extendedwear packagesfor critical chutesand conveyors
Turnkey installation supervisionand commissioning services

Үйлчилгээний багц боломжтой:
Standard warranty covering partsand laborfor12months
Extended performance agreementscovering total costper toncrushed
Annual inspectionand condition assessmentreports

Financing Options Project financing can be structured through partner institutions including leaseto own arrangementsor milestonebased payment plans alignedwith project development schedules

8.Түгээмэл асуултууд

Q What levelof preparationis requiredat my sitebefore installation?
A A level compacted platformwith engineered concrete foundationsis required Detailed civil drawingsare provided earlyin the project cyclefor site preparationto proceedin parallelwith equipment manufacturing

Q How does thisplant ensure compatibilitywith my existing secondarycrushingandscreening circuit?
A Our engineering teamwill reviewyour downstream equipment specificationsand product size requirementsThe discharge openingand conveyor interfaceof theprimary plantare designedto matchyour existing flow sheetensuringa smooth integration

Q Whatisthe expected timelinefrom orderto commissioning?
A For standard configurationslead timesrange from8to14months dependingon scaleand complexityThis includes manufacturing factory testing disassemblyfor shipping ocean freightand re assembly onsite Timelinesare defined clearlyin the project scheduleupon order confirmation

Q Are spare parts readily availablegiven the geographic locationof manufacture?
A Yes Critical wear parts are stockedin regional warehouseson multiple continents Furthermorea digital inventoryof your plant’s specific partswith detailed drawingsis providedto facilitate local machiningif ever requiredin an emergency

Q Can thisplant be automatedto tieintoa centralcontrol room?
A AbsolutelyThe crushingplantis controlledbyits ownPLCwhichis fullycapableof interfacingwith your broaderplant DCSor SCADA systemusing standard industrial protocols(eg Profibus Ethernet/IP)Remote monitoringand controlare standard features