1. PAINPOINT DRIVE NOLEING

Та алт олборлох хэлхээндээ таны орлогод шууд нөлөөлдөг байнгын саад бэрхшээлтэй тулгараад байна уу?? Common operational challenges with gold mining equipment include inconsistent feed rates leading to process instability, premature wear of critical components in abrasive slurry environments causing unplanned downtime, and inefficient separation resulting in measurable gold losses to tailings. Эдгээр асуудлууд нь тоон хэлбэрээр илэрхийлэгдэх зардал болж хувирдаг: hours of lost production during component changeouts, ongoing expenditure on replacement parts, and the permanent loss of recoverable value. How do you stabilize your operation to achieve predictable throughput, extend the service life of highwear items, and maximize recovery rates from every ton of ore processed? The solution lies in specifying equipment engineered specifically for the demanding lifecycle of a gold mining operation.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

Энэхүү бүтээгдэхүүний шугам нь хүнд даацыг багтаадаг, модульчлагдсан алтны уурхайн тоног төхөөрөмж designed for the concentration, тусгаарлах, and recovery of gold from alluvial and hard rock sources. The operational workflow is engineered for integration into existing plants or new installations:

1. Тэжээлийн бэлтгэл: Scalping or scrubbing modules remove oversized material and clays to ensure optimal downstream processing.
2. Таталтыг татаж: Dense media separation or centrifugal concentrators isolate highspecificgravity gold particles from gangue material.
3. Хуваах & Цүглуулга: Specialized sluices, эрүү, or shaking tables provide final concentration into a clean heavy mineral fraction.
4. Аюулгүй байдал & Дугуйн: Integrated locking mechanisms and streamlined collection points secure the valuable concentrate.

Application scope includes primary ore processing, scavenging from milled product, and tailings reprocessing. Key limitations involve feed particle size compatibility; optimal recovery is achieved within specified size ranges, and extremely fine (<10 микрон) liberated gold may require supplementary chemical processes.

3. ҮНДСЭН ОНЦЛОГ

Модульчлагдсан хүрээний дизайн | Техникийн үндэслэл: Болт хамтдаа, hightensile steel construction with standardized interfaces | Үйл ажиллагааны ашиг тус: Enables rapid onsite assembly without specialized welding crews and permits easy future circuit reconfiguration | ROI нөлөө: Суулгах хугацааг хүртэл бууруулна 40%, хөдөлмөрийн зардлыг бууруулж, үйлдвэрлэлийн хугацааг хурдасгах.
Элэгдэлд тэсвэртэй доторлогооны систем | Техникийн үндэслэл: Interchangeable liners made from proprietary chromium carbide steel or polyurethane composites | Үйл ажиллагааны ашиг тус: Protects structural components from wear, maintaining critical tolerances for separation efficiency over extended periods | ROI нөлөө: Extends liner service life by 23x compared to standard AR steel, эд анги солих давтамж, бараа материалын зардлыг бууруулах.
VariableFrequency Drive (VFD) Удирдах | Техникийн үндэслэл: Precision electric motor control allowing realtime adjustment of vibration frequency, stroke length, or table speed | Үйл ажиллагааны ашиг тус: Operators can finetune equipment response to varying feed grades and particle sizes without stopping the process | ROI нөлөө: Optimizes recovery yield across different ore batches; талбарын өгөгдөл нь ердийн үзүүлэлтийг харуулж байна 38% improvement in overall recovery efficiency.
LowWater Consumption Circuitry | Техникийн үндэслэл: Recirculating water system design with integrated settling weirs and sumps | Үйл ажиллагааны ашиг тус: Minimizes fresh water makeup requirements and reduces the volume of slurry for tailings management | ROI нөлөө: Ус худалдан авах, ус шахах зардлыг хүртэл бууруулна 60%, a critical advantage in waterscarce regions.
SecurityFocused Access Design | Техникийн үндэслэл: Lockable inspection hatches and concentrate collection points with tamperevident seals | Үйл ажиллагааны ашиг тус: Provides controlled access to valuable concentrates throughout the shift cycle, enhancing security protocols | ROI нөлөө: Mitigates risk of valuable material loss, ensuring accountedfor production.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт | Алтны уурхайн тоног төхөөрөмжийн шийдэл | Давуу тал (% сайжруулалт) |
| : | : | : | : |
| Бүтэлгүйтэл хоорондын дундаж хугацаа (Critical Liners) | 750 1,000 цаг | 2,200 2,800 цаг | +147% |
| Газар дээр нь угсрах цаг (for a standard module) | 80120 ажлын цаг | 4565 ажлын цаг | 43% |
| Боловсруулсан тонн тутамд усны хэрэглээ (Recirculating Systems) ~30 m³/tonne ~12 m³/tonne |60% |
| Recovery Efficiency on 100 mesh alluvial feed (хяналттай туршилтуудад) ~92% capture ~9698% capture |+46% absolute |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадал/Үнэлгээ: Загвараас хамааралтай дамжуулах чадвар 50 TPH for pilot/test plants to 400 TPH for largescale alluvial operations.
Эрчим хүчний шаардлага: хүртэлх цахилгаан моторын хөтчүүд 7.5 кВт 110 kW per module; plant voltage standards (415V/3/50Hz or 480V/3/60Hz) accommodated.
Материалын үзүүлэлтүүд: Анхдагч бүтэц: ASTM A572 зэрэг 50 болд. Гадаргууг өмсөх: AR400500 steel or proprietary cast chromium carbide alloy. Contact surfaces for corrosion resistance: SS316 or HDPE.
Физик хэмжээсүүд: Modular units designed for standard shipping container widths; typical module footprint ranges from 4m x 6m to 8m x 12m.
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +50°С хүртэлх орчны температурт зориулагдсан; dustproof (IP65) цахилгаан бүрэлдэхүүн хэсэг; optional packages available for highhumidity or marine environments.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Баруун Африк дахь шороон шороон ордын үйл ажиллагаа

Сорилт: A largescale placer mine experienced significant gold losses in fine (80 шүүр) fractions using traditional sluices, alongside high maintenance downtime due to abrasive sand wear on equipment.
Хариу: Implementation of a multistage circuit featuring lowwater consumption scrubbers followed by a series of highG centrifugal concentrators as the core gold mining equipment.
Үр дүн: Plant recovery efficiency increased from an estimated 88% нь 95%. Liner replacement intervals extended from every 6 долоо хоног бүр 4 сар. Total water consumption was reduced by over half.

Hard Rock Tailings Reprocessing Project

Сорилт: A historical tailings storage facility contained an estimated economic grade of locked fine gold but presented a lowmargin operation requiring exceptionally low operating costs.
Хариу: Deployment of a compact, modular gravity separation plant focused on highthroughput classification and efficient concentration via enhanced shaking tables with VFD control.
Үр дүн:The plant achieved a consistent recovery rate of over 85%of liberated gold at a processing cost under $12 боловсруулсан тонн тутамд,prompting expansiontoasecondtailings site within18 months.

7.АРИЛЖААНЫ ХЭРЭГЛЭЭ

Тоног төхөөрөмжийн үнийг хүчин чадал, нарийн төвөгтэй байдлаас хамааран шаталсан:
• Standard Module Series(50150 Цагдаа):Offers core featuresfor defined applications.Capexfocused entry point
• HighCapacity Series(150400 Цагдаа):Includes advanced VFD controls automated monitoring sensorsand premium liner materials
• Custom Engineered Solutions:Tailored designsfor specific orebodiesor space constrained siteswith pricingon application

Optional featuresinclude remote monitoring telemetry packages automated grease systemsand washdown systemsfor dust control

Service packagesare availablefrom basic commissioningand operator trainingto comprehensive annual maintenance contracts with guaranteed spare parts availability

Financing optionscan be structured through partner institutions including equipment leasing programsor milestonebased payment plansfor project deployments

8.Түгээмэл асуултууд

Q:What levelof feed preparationis requiredbefore your gravity concentration equipment?
Аг:Ideal feed should be screenedto themanufacturer’s specified top sizewith clays broken apartFor hard rock circuits grindingto at least minus20 meshis recommendedfor effective liberationOur team can adviseon necessary upstream preparation

Q How does thisequipment integratewith our existing cyanidationor flotation circuit?
A Our gravity concentration unitsare commonly installedas aprimary recovery method aheadof leach circuitsto capture coarse freegold reducing leaching timeand consumptionThey can alsobe usedas ascavenger after millingto pull out remaining freegold before chemical processes

Q Whatisthe typical delivery lead timeforastandard configuration?
A Forstandard series modelslead timesrange between14and20 weeksfrom order confirmation dependingon current production cyclesCustom solutionsrequire additional engineeringtimewhich willbe detailedin aproposal

Q Are performance guaranteesprovided?
A Yesperformance criteria suchas minimum recovery rateswithin aparticlesize rangeor maximum power consumptionare establishedduringthe sales processbasedon representative ore samplesThese form partofthe commercial agreement

Q What trainingis providedfor our operations team?
A Comprehensive trainingis included covering safe operation routine maintenance troubleshooting proceduresand liner changeout protocolsTraining occurs during commissioningat your sitewith manualsand video resources provided

Q Do you offer spare parts kits?
A We recommendand offerinitial critical spare parts kits tailoredtoyour expected12 monthsof operationThis minimizesdowntime whileyou establish local inventoryKits typically includewear liners screen panels specialized sealsand drive belts