1. PAINPOINT DRIVE NOLEING

Is your coke processing line plagued by persistent bottlenecks and escalating operational costs? Үйлдвэрийн менежерүүд болон инженерийн гүйцэтгэгчид, the screening phase is often a critical failure point. Нийтлэг бэрхшээлүүд орно:

Нүд сохлох & Poor Separation: Fine, moist coke particles adhere to screen decks, causing rapid blinding. This forces either frequent manual cleaning or the acceptance of contaminated product streams, directly impacting product quality and saleable tonnage.
Засвар үйлчилгээний хэт их зогсолт: Conventional screens require frequent shutdowns for screen cloth changes and bearing inspections. This unplanned downtime halts your entire processing line, алдагдсан үйлдвэрлэлд цагт хэдэн мянган зардал гардаг.
Эрчим хүчний өндөр хэрэглээ & Бүтцийн стресс: Inefficient vibratory motion translates to wasted electrical power. Цааш нь, unbalanced forces can cause premature fatigue and cracking in the screen body and support structure, сүйрлийн дутагдалд хүргэдэг.
Inconsistent Grade Control: Inability to maintain precise cut points results in offspec material—either oversized contaminants in the final product or valuable onspec coke reporting to waste.

Are you searching for a screening solution that delivers sustained throughput, minimizes unscheduled stops, and protects your profit margins? The right industrial vibration screen is not just a piece of equipment; it is a strategic investment in plant reliability.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

Хүнд даацын коксын чичиргээт дэлгэц нь өндөр хүчин чадалтай, linear motion screening machine engineered for the rigorous dry or slightly moist separation of metallurgical coke and petroleum coke. It is designed to handle abrasive materials at high temperatures with continuous 24/7 мэс засал.

Үйл ажиллагааны ажлын урсгал:
1. Тэжээл & Хувиарилалт: Sized coke from crushers or ovens is evenly distributed across the full width of the screen's feed box.
2. Давхаргалалт & Хуваах: Twin counterrotating vibratory motors generate a linear throwing motion, stratifying material. Smaller particles pass through precisely sized screen panel apertures.
3. Ахах: Correctly sized fractions are discharged via separate chutes—typically oversize (for recrushing), бүтээгдэхүүний хэмжээ, болон торгууль.

Хэрэглээний хамрах хүрээ: Анхан шатны хэмжээ (арьс хусах) and final grade separation of coke ranging from lump (жишээ нь e., +50mm) to nut coke (жишээ нь e., 1025mm). Suitable for sinter plants, blast furnace charging systems, and anodegrade coke preparation.

Хувьсгал: Not designed for wet washing applications or for materials with extreme adhesive properties without specialized screen media.

3. ҮНДСЭН ОНЦЛОГ

Модульчлагдсан тавцангийн систем | Техникийн үндэслэл: Бөмбөг, pretensioned polyurethane or steel panel sections | Үйл ажиллагааны ашиг тус: Reduces media change time by up to 60% compared to woven wire systems. Individual sections can be replaced without dismantling adjacent decks. | ROI нөлөө: Cuts labor costs for maintenance and increases annual available production time.

Dual CounterRotating Motor Drive | Техникийн үндэслэл: Two synchronized vibratory motors generating a linear force vector | Үйл ажиллагааны ашиг тус: Provides consistent material travel speed and stratification with minimal transmitted dynamic loads to the support structure. | ROI нөлөө: Lowers structural maintenance costs and ensures predictable screening efficiency for consistent product quality.

Fully Sealed Dust Guard System | Техникийн үндэслэл: Multipoint rubber sealing between side plates and deck frames | Үйл ажиллагааны ашиг тус: Contains dust emission at transfer points, improving site environmental compliance and operator health. | ROI нөлөө: Reduces risk of regulatory fines and housekeeping labor while protecting downstream equipment from abrasive dust ingress.

HighStress Frame Design | Техникийн үндэслэл: Reinforced side plates with internal crossbracing and stressrelieved welds | Үйл ажиллагааны ашиг тус: Withstands cyclic loading over extended service life, preventing frame cracking—a common failure point in demanding coke screening. | ROI нөлөө: Extends major asset lifespan beyond 10 хүнд үүрэг хариуцлага хүлээсэн жил, delaying capital replacement.

Centralized Greasing Labyrinth Bearings | Техникийн үндэслэл: Bearing housings with labyrinth seals plumbed to a single grease nipple per bearing shaft | Үйл ажиллагааны ашиг тус: Аюулгүй байдлыг идэвхжүүлнэ, rapid lubrication during brief operational pauses without disassembly. | ROI нөлөө: Extends critical bearing service life by ensuring proper lubrication, preventing failures that cause weeklong downtime.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт жишиг | Манай коксын чичиргээт дэлгэцийн шийдэл | Баримтжуулсан давуу тал |
| : | : | : | : |
| Screen Media Change Time (Бүрэн тавцан) | 1624 цаг (нэхмэл утас) | 68 цаг (modular panels) | Шалтгаална, хамаарна 67% бууруулах |
| Холхивчийн үйлчилгээний хугацаа (L10) under heavy load| ~12,000 hours | 18,000+ hours with recommended greasing regime| 50%+ сайжруулалт |
| Бүтцийн бүрэн бүтэн байдал (Time to first major frame weld repair) | Ихэвчлэн 35 жил| зориулав 7+ years before major intervention| >40% илүү урт үйлчилгээний интервал|
| Screening Efficiency for 6mm fines removal at high moisture (92% efficiency with antiblinding panel options| ~8% increase in product purity|

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Загварын хүрээ & Хүчин чадал: 1.2м-ээс 3.6м хүртэлх өргөнтэй; 4.8м-ээс 10м хүртэл урттай. -аас хүчин чадал 150 TPH хэтэрсэн 2000 Aperture хэмжээ болон материалын шинж чанараас хамааран TPH.
Жолоо & Хүч чадал: Dual vibratory motors ranging from 2 x 7.5 кВт 2 x 55 kW per unit (400V/50Hz or other standards). Total force output adjustable via motor weights.
Тавцангийн тохиргоо: Ганц бие, давхар, or tripledeck layouts based on separation requirements.
Барилгын материал: Үндсэн хүрээ: S355JR structural steel; Хажуугийн хавтан: Hardox® abrasionresistant steel; Screen panels: Polyurethane (Trellex®/Skega® type), punched steel plate, or rubber clad.
Физик хэмжээсүүд & Mass: Загвараас хамааран ихээхэн ялгаатай; typical installed mass ranges from ~8 tonnes (small) нь >35 тонн (том).
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +45°С хүртэлх орчны температурт зориулагдсан; material temperature handling up to +120°C with heatresistant components.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

[Steel Mill Blast Furnace Feed] Сорилт: A major integrated steel mill experienced frequent blinding on its final coke screens before skip charging, causing oversized material (+80mm) to enter the furnace burden at rates exceeding plant specifications (>3%). This disrupted furnace permeability.

[Хариу]: Implementation of a tripledeck Coke Vibration Screen equipped with nonblinding rubber screen panels on the top deck for effective scalp removal of oversized pieces.

[Үр дүн]: Oversize contamination reduced consistently below <0.8%. Annualized reduction in fuel rate attributed partly to improved burden distribution was measured at approximately ~1%.

[Petroleum Coke Calcining Plant] Сорилт: An anodegrade calciner needed precise separation of calcined petroleum coke into multiple fractions (12mm+6mm, 6mm+3mm). Their existing screens suffered rapid wear from abrasion required biweekly shutdowns for cloth changes.

[Хариу]: Installation of two parallel doubledeck Coke Vibration Screens fitted with modular polyurethane screen panels rated for high abrasion resistance.

[Үр дүн]: Screen panel life extended from two weeks average upto eight weeks between changes resulting in an estimated gain of over two hundred production hours annually per line while maintaining sharp separations

7 АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our Coke Vibration Screens are offered as engineeredtoorder capital equipment

Үнийн шатлал:
Standard Duty Series For lower capacity replacement applications
HeavyDuty Series For new installations primary sizing
UltraDuty Series For highest tonnage plants abrasive conditions

Optional features include stainless steel dust covers hotmaterial adaptations special liners online condition monitoring sensors

Service packages range from basic commissioning comprehensive multiyear maintenance agreements including scheduled inspections parts supply priority technical support

Financing options available including leasetoown structures progressive payment plans aligned with project milestones facilitating easier budget allocation

8 Түгээмэл асуултууд

Q What if my existing foundation cannot support new equipment
A Our engineering team can provide retrofit designs including custom support structures isolators adapt existing feed discharge chutes minimizing civil work costs

Q How does this screen integrate with my current PLC control system
A The vibratory screen operates as standalone machine but can be equipped standard Modbus TCP/IP Profibus interfaces allowing monitoring motor temperature vibration levels central control room

Q Ямар ердийн хар тугалга хугацаа хүргэх
A Lead times vary based complexity configuration Standard HeavyDuty models typically available within weeks fully custom engineered solutions require detailed consultation provide accurate timeline

Q Сэлбэг хэрэгсэл бэлэн байгаа эсэх
A We maintain regional inventory critical wear parts modular screen panels motor sets bearing assemblies ensure maximum equipment availability reduce lead times emergency repairs

Q Can you provide performance guarantees
A Yes we offer guaranteed capacity separation efficiency specifications based certified test data your specific material sample processed our laboratory prior order confirmation