H1: 500 TPH алт олборлох угаах үйлдвэр: Engineered for Maximum Recovery and Uptime

1. PainPoint-д суурилсан нээлт

Managing a highcapacity gold mining operation presents distinct challenges that directly impact profitability. Үйлдвэрийн менежерүүд болон инженерийн гүйцэтгэгчид, the pressure to maintain a 500tonperhour throughput often collides with persistent operational hurdles:

Тогтворгүй нөхөн сэргээх хувь хэмжээ: Are fluctuating feed grades and claybound materials causing significant gold losses in your fines, leading to millions in potential revenue left in tailings annually?
Хэт их зогсолт & Дэмжлэгэ: Does your current scrubbing and screening process suffer from frequent component wear, unscheduled stoppages for cleaning blockages, and high spare parts consumption, зардал хэтэрсэн 15% in annual operating time?
Өндөр ус & Эрчим хүч ердийн клуб: Are your water recycling systems inefficient, and does your plant's power draw per ton processed erode your operational margin, ялангуяа алслагдсан сайтуудад?
Ихэмжиг & Flexibility Limitations: Can your existing setup adapt to variable ore hardness and feed size without major reconfiguration, or does it force a "onesizefitsall" processing compromise?
LaborIntensive Oversight: Does the plant require constant manual adjustment and monitoring to prevent losses, increasing labor costs and operator error risk?

Гол асуулт бол: яаж найдвартай хүрэх вэ 500 TPH throughput while maximizing recovery yield and controlling the total cost of ownership?

2. Бүтээгдэхүүний тойм

Энэ 500 TPH алт олборлох угаах үйлдвэр нь иж бүрэн, modular processing system designed for alluvial and eluvial gold deposits. Энэ нь бат бөх гуужуулагчийг нэгтгэдэг, нарийн ангилал, and efficient gravity concentration to liberate and recover fine gold.

Үйл ажиллагааны ажлын урсгал:
1. Анхан шатны гуужуулагч & Disaggregation: Feed material is aggressively scrubbed in a log washer or trommel to break down clay matrices and cemented gravels.
2. Хэмжээний ангилал: A vibrating screen deck separates oversized waste rock (+10mm to +75mm, тохиргооноос хамаарна) from the valuable fine material slurry.
3. Secondary Washing & Төвлөрөл: The undersize slurry is routed through a series of sluices, эрүү, or centrifugal concentrators to separate heavy minerals and free gold.
4. Гэрийн ажлын удирдлагын удирдлагменежсаар & Устай харьцах: Waste streams are managed efficiently, with process water clarified in a compact recycling system to minimize fresh water demand.

Хэрэглээний хамрах хүрээ: Ideal for largescale alluvial/placer mining operations, river dredging projects, and weathered eluvial deposits. It is engineered for continuous operation in demanding environments.

Хувьсгал: This plant is not designed for hard rock (дүүрэх) ore processing requiring crushing and chemical leaching circuits. Optimal performance assumes appropriate feed size distribution as per design parameters.

3. Үндсэн шинж чанарууд

Modular HeavyDuty Scrubbing Unit | Техникийн үндэслэл: Hightorque shaft with Nihard alloy log paddles | Үйл ажиллагааны ашиг тус: Consistently breaks apart tough clay agglomerates without clogging; reduces feed preparation time by up to 30% | ROI нөлөө: Higher availability and consistent feed to recovery units directly boosts overall gold yield.
Tiered Vibrating Screen with Spray Bars | Техникийн үндэслэл: Multideck, highGforce screening with targeted highpressure water injection | Үйл ажиллагааны ашиг тус: Achieves nearcomplete separation of +2mm oversize material with high efficiency; spray bars prevent blinding in sticky conditions | ROI нөлөө: Protects downstream concentrators from damage and ensures optimal processing of goldbearing fines.
Integrated Gravity Concentration Circuit | Техникийн үндэслэл: Cascading sluice boxes with optimized riffle design followed by enhanced centrifugal concentrators | Үйл ажиллагааны ашиг тус: Captures fine gold down to 100 шүүр; allows for staged recovery tuning based on realtime feed grade | ROI нөлөө: Field data shows recovery rate improvements of 38% over conventional singlestage setups on comparable ore bodies.
ClosedLoop Water Management System | Техникийн үндэслэл: Compact cyclone units and settling ponds designed for rapid clarification | Үйл ажиллагааны ашиг тус: хүртэл дахин боловсруулдаг 85% технологийн усны; significantly reduces fresh water intake requirements | ROI нөлөө: Lowers water sourcing costs by approximately 70% байгаль орчны лицензийн нарийн төвөгтэй байдлыг багасгадаг.
Төвлөрсөн PLC хяналт & Хяналтын кабин | Техникийн үндэслэл: Industrial programmable logic controller with touchscreen HMI displaying motor loads, тэжээлийн хувь хэмжээ, and pump statuses | Үйл ажиллагааны ашиг тус: Your operators can monitor the entire plant from one location, хэвийн бус байдалд хурдан хариу өгөх боломжийг олгодог | ROI нөлөө: Reduces required walkaround personnel by up to 50% and standardizes operational procedures for less downtime.
AbrasionResistant Material Specification | Техникийн үндэслэл: Critical wear zones lined with AR400 steel or polyurethane composites; slurry pumps fitted with highchrome alloys | Үйл ажиллагааны ашиг тус: Extends service life of components in constant contact with abrasive slurries by a factor of 23x | ROI нөлөө: Lowers annual spare parts inventory cost by an estimated 25% мөн их засварын хугацааг уртасгадаг.

4. Өрсөлдөх давуу тал

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт (500 TPH үйлдвэр) | Бидний 500 TPH алт олборлох угаах үйлдвэрийн шийдэл | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Overall Recovery Rate (Free Gold) | 88% 92% range depending on clay content| Тогтвортой >95% хувьсах хангамжууд дээр| +3% нь +7% (Direct revenue increase) |
| Жилийн бэлэн байдал (Төлөвлөсөн ажлын цаг) | ~8285% (high downtime for maintenance)| >92% (engineered for reliability)| +8% нь +10% (More tons processed) |
| Усны хэрэглээ (Cubic Meters per Ton) | ~3.5 4 m³/ton in openloop systems| ~1.0 1.5 m³/ton with closedloop| Шалтгаална, хамаарна 70% (Reduced sourcing/cost) |
| Бүтэлгүйтэл хоорондын дундаж хугацаа (Critical Scrubber)| ~1200 цаг| >2,500 цаг| +108% (Lower maintenance burden) |
| Газар дээрх угсралт & Ашиглалтын хугацаа| 68 weeks with standard modules| <4 weeks with preassembled skids| 33% (Faster timetoproduction) |

5. Техникийн үзүүлэлт

Дизайн хүчин чадал: Нэрлэсэн 500 метр тонн/цаг (based on material density of ~1.6 t/m³).
Эрчим хүчний шаардлага: Нийт холбогдсон ачаалал ойролцоогоор 850950 kw. Configured for mains grid or heavyduty diesel genset supply.
Материалын үзүүлэлтүүд: Primary structure carbon steel ST37; critical wear components AR400 steel liners; polyurethane screen panels; highchrome alloy pump volutes.
Физик хэмжээсүүд (Модульчлагдсан):
Scrubbing Module L12m x W4m x H5m
Дэлгэц авах & Concentration Module L18m x W6m x H7m
Water Recycling Module L10m x W8m x H3m
Control Cabin L6m x W3m x H3m
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +50°С хүртэлх орчны температурт зориулагдсан; тоос нэвтэрдэггүй цахилгаан эд ангиуд; corrosionresistant coatings standard.

6. Хэрэглээний хувилбарууд

West African Alluvial Gold Project

Challenge A project faced highly variable clay content causing severe blinding in trommel screens and rapid loss of fine gold (100 шүүр). Manual cleaning caused daily downtime exceeding two hours.
Solution Implementation of our washing plant featuring the aggressive log washer scrubber tiered screen combination preceded by a grizzly feeder Results Clay disaggregation efficiency reached over % eliminating blinding Scheduled throughput was maintained at TPH consistently Fine gold recovery improved by % as measured against previous production data

Southeast Asian LargeScale River Dredging Operation

Challenge The operator needed scalable mobile processing capacity but struggled with inefficient water usage due local regulations limiting intake High sediment load also damaged pump impellers weekly
Solution Deployment of our modular skidmounted TPH plant including the integrated closedloop water management system Results Freshwater consumption reduced by meeting permit requirements Pump wear life extended from days average Impeller replacement costs fell

South American Eluvial Deposit Processing

Challenge Weathered oxide ore contained fragile gold that was being overground into slimes traditional scrubbers leading significant losses power consumption was excessive older rotary scrubber design
Solution Installation washing plant configured lower RPM attrition scrubber gentler liberation followed enhanced gravity circuit specifically tuned fine flaky gold Results Gold recovery particle size fraction micron increased Power consumption per ton processed dropped due optimized drive systems

Арилжааны асуудал

Pricing tiers are structured based on configuration complexity:
Tier Basic Includes core scrubbing screening primary sluice concentration starting point turnkey installation Tier Advanced Adds centrifugal concentrators enhanced control system closedloop water recycling most common package Tier Premium Fully automated system dual concentration circuits advanced instrumentation remote monitoring capabilities Optional features include mobile skidding frames diesel power generation packages specific tailings thickeners modular crew accommodations Service packages offered Annual Preventive Maintenance Plan includes inspections parts discount Extended Warranty Coverage years critical components Onsite Operator Training Program Financing options available through partner institutions covering equipment leasing project finance structures buildoperatetransfer BOT models tailored largescale developments

Түгээмэл асуултууд

What is the typical particle size range this plant designed handle The system optimally processes feed material up mm diameter effectively recovers liberated gold particles down microns mesh Is this plant compatible existing crushing circuit Yes can be integrated following primary secondary crushing stage accept crushed ore feed however core design strength lies processing natural alluvial gravels How quickly can product grade concentrate produced The gravity circuit produces upgrade concentrate continuously typically ranging from ratio allowing direct smelting onsite What are key site preparation requirements Level compacted pad adequate drainage provision fresh water source initial fill power supply connection points Total area required approximately square meters What aftersales technical support provided Support includes detailed commissioning supervision comprehensive documentation spare parts recommendation list access hour technical hotline optional longterm service agreements What lead time from order commissioning Standard lead time months exworks expedited options available confirmed order