1. PAINPOINT DRIVE NOLEING

Та дунд том хэмжээний нийт үйлдвэрлэлийн үйл ажиллагааг удирдаж, ашигт ажиллагааг алдагдуулдаг байнгын саад бэрхшээлтэй тулгарч байна уу?? Үйлдвэрийн менежерүүд болон инженерийн гүйцэтгэгчид, 250300 tph чулуу бутлах үйлдвэр нь чухал хөрөнгө юм, yet common operational challenges directly impact your bottom line. Эдгээр байнга тохиолддог асуудлуудыг анхаарч үзээрэй:
Тогтворгүй дамжуулалт & Сул зогсолт: Unplanned stoppages due to feeder blockages, crusher overloads, or conveyor misalignment can cost thousands per hour in lost production and idle labor.
Өндөр ажиллагаатай & Засвар үйлчилгээний зардал: Frequent wear part replacement, тонн бүтээгдэхүүнд ногдох эрчим хүчний хэрэглээ өндөр, and the need for specialized maintenance crews steadily increase your cost per aggregate ton.
Бүтээгдэхүүний хэлбэр муу & Тэмтөлтийн удирдлага: Inconsistent output leads to excess fines or outofspec material, reducing the market value of your end product and causing rejections.
Ургамлын хатуу зохион байгуулалт & Өргөтгөх боломжийн хязгаар: Fixed designs struggle to adapt to changing feed material hardness or required product mixes, forcing costly retrofits or operating below optimal capacity.

How do you achieve stable, highyield production while controlling costs and ensuring final product quality? The solution lies in a robustly engineered 250300tph stationary crushing plant designed for predictable performance.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

This solution is a complete stationary stone crushing and screening plant engineered for a nominal output of 250 нь 300 метр тонн/цаг (цагдаа) бэлэн дүүргэгчийн. It is designed as a primarytotertiary processing system for mediumhard to hard stones like granite, сагссах, болон шохойн чулуу.

Үйл ажиллагааны ажлын урсгал:
1. Анхдагч бутлах: Том тэжээлийн материал (≤750 мм) is reduced by a heavyduty jaw crusher or gyratory crusher.
2. Дунд & ТОНОГ ТӨХӨӨРӨМЖ: The primary crushed material is further processed by cone crushers for size reduction and improved particle shape.
3. Дэлгэц авах & Ангилал: Vibrating screens separate material into precise size fractions, routing oversize back to crushers and directing onspec product to final stockpiles.

Хэрэглээний хамрах хүрээ: Томоохон ил уурхайн үйл ажиллагаанд нэн тохиромжтой, major infrastructure project support (ачаалуур тоглолцох, төмөр зам), and commercial aggregate supply yards requiring highvolume, consistent output.

Гол хязгаарлалтууд: Feed material hardness must be within specified limits (жишээ нь e., Шалтгаална, хамаарна 300 МПа шахалтын бат бэх). Plant requires stable foundation preparation and gridbased power connection. Not designed for mobile or frequent relocation.

3. ҮНДСЭН ОНЦЛОГ

Intelligent Feed Control System | Техникийн үндэслэл: Хувьсах давтамжийн хөтөч (VFD) on primary feeder with level sensors | Үйл ажиллагааны ашиг тус: Prevents crusher cavity overload and minimizes bridging, ensuring smooth material flow | ROI нөлөө: Төлөвлөөгүй зогсолтыг хүртэл бууруулна 15% and improves crusher liner life

Laminated Crushing Chamber Design | Техникийн үндэслэл: Multilayer crushing cavity geometry in cone crushers | Үйл ажиллагааны ашиг тус: Produces superior particle shape with lower flakiness index and controlled fines generation | ROI нөлөө: Increases premium product yield by 812%, enhancing sales revenue

Төвлөрсөн тослох & ГРОDERECINS систем | Техникийн үндэслэл: Singlepoint lubrication stations with automated timers and pressure monitoring | Үйл ажиллагааны ашиг тус: Ensures critical bearing points are serviced consistently, reducing failure risk | ROI нөлөө: Lowers bearingrelated breakdowns by an estimated 25% and extends service intervals

HighStrength Modular Conveyor Framework | Техникийн үндэслэл: CADoptimized truss design using hightensile steel | Үйл ажиллагааны ашиг тус: Provides exceptional stability under load, reducing vibration and misalignment issues | ROI нөлөө: Decreases conveyor maintenance time by approximately 20% over the plant lifecycle

PLCBased Automated Process Logic | Техникийн үндэслэл: Хүний машин интерфэйстэй програмчлагдсан логик хянагч (HMI) for sequence control and interlocking | Үйл ажиллагааны ашиг тус: Allows singleoperator oversight of startup/shutdown sequences and provides fault diagnostics | ROI нөлөө: Optimizes power use during operation cycles and reduces labor requirements for plant control

HeavyDuty Vibrating Screen with QuickChange Decks | Техникийн үндэслэл: Rubber shear mounts and sidetensioned screen media attachment system | Үйл ажиллагааны ашиг тус: Provides efficient sizing with reduced noise/vibration transmission; enables faster screen cloth replacement | ROI нөлөө: Cuts screen maintenance downtime by up to 40% солих үйл явдал бүрт

Тоос дарах нэгдсэн систем | Техникийн үндэслэл: Nozzle arrays at transfer points connected to a highpressure pump system | Үйл ажиллагааны ашиг тус: Effectively controls airborne particulate at primary dust generation sources | ROI нөлөө: Байгаль орчны дүрэм журмыг дагаж мөрдөхийг баталгаажуулдаг, avoiding potential fines and improving site working conditions

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт (250300tph үйлдвэр) | This 250300tph Stone Crushing Plant Solution | Давуу тал (% сайжруулалт) |
|||||
| Overall Equipment Effectiveness (OEE) | ~76% | Target ≥84% | +10.5% |
| Эрчим хүч ердийн клуб (кВт.ц/тн боловсруулсан) | Өргөн хүрээтэй; baseline = X | Optimized system design reduces baseline |7% нь 12% |
| Бутлуурын эд ангиудын эдэлгээний (Манганы доторлогоо)| Based on abrasive feed | Improved chamber design & alloy selection |15% Нэг тоннын өртөг |
| Бүтэлгүйтэл хоорондын дундаж хугацаа (MTBF) Key Conveyors ~1,200 hours ~1,650 hours +37.5% |
| Бүтээгдэхүүний хэлбэрийн индекс (Flakiness) Ихэвчлэн >20% Арчилдаг <15% 25% Improvement in Cubicity |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Нэрийн чадалтын муж: 250 – 300 цагдаа (varies based on feed material hardness & required product gradation).
Анхдагч бутлуурын сонголтууд: Эрүүлийн тусламж (PE900×1200) эсвэл Gyratory бутлуур; Feed Opening up to 750mm.
Хоёрдогч/Гуравдагч бутлуур: Multicylinder Hydraulic Cone Crushers.
Дэлгэцийн хэрэгсэл: Tripledeck heavyduty circular motion vibrating screens; Total screening area ≥20m².
Суулгасан нийт хүч: Ойролцоогоор 550 – 650 kw (тохиргооноос хамаарна).
Үндсэн материалын үзүүлэлтүүд: Primary frame construction Q345B steel; Highwear components use Mn18Cr2 or equivalent alloys; Conveyor belts rated for minimum PIW 800.
Ургамлын ерөнхий ул мөр (LxW): Approximately 85m x 65m (зохион байгуулалтаас хамаарна). Height restrictions apply (~25m max).
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +45°С хүртэлх орчны температурт зориулагдсан; Dust emission control achieves ≤20mg/m³ at key points.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Боржингийн карьерыг өргөтгөх төсөл

Challenge A quarry needed to increase production from 200tph to a consistent 280tph of road base and concrete aggregates but had limited space for plant expansion.
Solution Implementation of a compact vertical layout using this configured plant with multicylinder cone crushers for secondary/tertiary stages.
Results Achieved steadystate output of 290tph within the existing footprint. Product cubicity met the highest local specification standards.

LargeScale Highway Construction Support

Challenge A contractor required an onsite crushing setup capable of processing blasted limestone at high volume while maintaining strict gradation bands for multiple subbase layers.
Solution Deployment of this complete stationary crushing plant including advanced screening modules with precise deck configurations.
Results The plant supplied over 1.2 million tons of spec material across three years with less than five percent deviation from required gradation curves.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our solutions are offered in tiered configurations:
Стандарт тохиргооны түвшин: Үндсэн бутлах модулиуд багтана,screening units,and basic PLC control.Priced as a turnkey package.
Өндөр үр ашигтай түвшин: Adds intelligent feed systems,crusher automation settings,and premium wear materials.Initial investment yields lower longterm operating costs.
Custom Engineering Tier: For nonstandard applications requiring specific layouts or special material handling components.Priced upon project engineering review.

Optional features include advanced dust collection baghouses,tiremounted mobile primary units for flexible feeding,and remote monitoring telematics packages.Service agreements range from basic scheduled maintenance plans to comprehensive annual partsandlabor coverage.Financing options including equipment leasing are available through our partners.

8. Түгээмэл асуултууд

What are the primary power requirements?
A stable threephase industrial power supply is required.Total connected load typically ranges from550to650kW.Detailed electrical schematics are providedfor grid connection planning.

Can this plant process river gravel or very abrasive materials?
While designedfor hard rock,the wear package can be specifiedwith enhanced alloysfor highly abrasive feeds.Consult our engineering teamfor specificmaterial test analysisand configuration recommendations.

What is the typical installationand commissioning timeline?
From foundation handoverto full production,the process typically requires8to12weeks.This includes mechanical erection,цахилгаан холболт,system calibration,and operator training conductedby our engineers.

Do you provide spare parts support globally?
We maintaina centralized spare parts depotand workwith regional logistics partners.We guarantee availabilityof critical wear partsand offera guaranteed48hour dispatchfor stocked items under service agreements.

How does thisplant handle variationsin feed sizeor hardness?
The PLCcontrolled system allows adjustmentsof crusher settings(via the HMI)and feeder rates.The hydraulic adjustmenton cone crushers enables quickcompensationfor changesin material characteristicsto maintainoutput quality