1. PAINPOINT DRIVE NOLEING

Managing a stone quarry crushing plant involves constant pressure to balance output, зардал, болон найдвартай байдал. Та эдгээр байнгын сорилтуудтай тулгарч байна уу??
Төлөвлөөгүй завсарлага: Bearing failures or component wear in primary crushers can halt your entire production line for days, costing tens of thousands in lost revenue per hour of stoppage.
Тогтворгүй бүтээгдэхүүний зэрэглэл: Fluctuations in feed size or worn crushing chambers lead to offspec aggregate, resulting in product rejection, recrushing costs, мөн сэтгэл хангалуун бус үйлчлүүлэгчид.
Онцгой үйл ажиллагааны зардал: Rising energy consumption from inefficient crushing processes and the frequent need for manual adjustment and maintenance directly erode profit margins.
Аюулгүй байдал & Хөдөлмөрийн эрчмүүд: Routine inspections and clearing of jammed material in critical zones expose personnel to risk and divert skilled labor from proactive maintenance tasks.

What if your primary crushing stage could deliver more predictable throughput, тонн тутамд зардлаа бууруулна, and improve site safety? The solution lies in selecting a robust, intelligently engineered primary jaw crusher station.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

This product description details our Суурин анхдагч хацарт бутлуурын үйлдвэр, a complete, preengineered module designed for the first stage of rock reduction in a quarry crushing circuit. It forms the critical foundation for your entire mineral processing operation.

Үйл ажиллагааны ажлын урсгал:
1. Тэжээлийн хэрэглээ: RunofQuarry (ROQ) material is dumped by haul trucks directly into a rugged vibrating grizzly feeder (Vgff vgf).
2. Урьдчилсан үзлэг & ByPass: The VGF removes natural fines and bypasses subsize material to a conveyor, reducing unnecessary wear on the crusher.
3. Анхдагч бууралт: Oversize material is directed into the deep crushing chamber of a heavyduty jaw crusher, where it is compressed between a fixed and a moving jaw plate.
4. Ахах & Дамжуулах: Crushed product is discharged at the specified CSS (Хаалттай хажуугийн тохиргоо) onto a main product conveyor for transport to secondary crushing or stockpiling.

Хэрэглээний хамрах хүрээ: Ideal for processing hard rock types like granite, сагссах, болон шохойн чулуу. Engineered for continuous, өндөр тоннын үйл ажиллагаа.
Хувьсгал: Not designed as a standalone finished product plant; requires secondary and tertiary stages for most aggregate specifications. Feed size is limited by the physical dimensions of the crusher opening.

3. ҮНДСЭН ОНЦЛОГ

Модульчлагдсан BoltTogether дизайн | Техникийн үндэслэл: Prefabricated structural steel sections with machined connection interfaces | Үйл ажиллагааны ашиг тус: Талбайд суурилуулах хугацааг хүртэл бууруулна 40% versus traditional weldedonsite plants, enabling faster commissioning. | ROI нөлөө: Lower labor costs and earlier production start translate to quicker capital payback.

HeavyDuty Vibrating Grizzly Feeder (Vgff vgf) | Техникийн үндэслэл: Highstrength steel deck with replaceable grizzly bars; adjustable eccentric shaft drives | Үйл ажиллагааны ашиг тус: Effectively scalps fines and evenly distributes feed across the full crusher inlet, preventing chokefeeding on one side. | ROI нөлөө: Protects crusher from abrasive wear caused by fines, extends liner life by an estimated 1520%, and improves overall energy efficiency.

Hydrostatic Jaw Crusher Drive | Техникийн үндэслэл: Directdrive system with variablespeed hydraulic motors instead of traditional Vbelts and sheaves | Үйл ажиллагааны ашиг тус: Provides reversible operation to clear blockages and allows precise control of crusher speed to match feed conditions dynamically. | ROI нөлөө: Eliminates belt maintenance costs and downtime; талбайн өгөгдөл харуулж байна a 30% reduction in time spent clearing jams.

Integrated PLCBased Control System | Техникийн үндэслэл: Centralized programmable logic controller with touchscreen HMI monitoring motor amps, даацын температур, and hydraulic pressure | Үйл ажиллагааны ашиг тус: Gives operators realtime visibility into plant health and allows remote start/stop sequencing from a safe location. | ROI нөлөө: Enables predictive maintenance scheduling based on trend data, preventing catastrophic failures.

WalkAround Maintenance Platforms & Access Ladders | Техникийн үндэслэл: OSHAcompliant platforms with nonslip grating provide safe 360degree access to all service points. | Үйл ажиллагааны ашиг тус: Танай засвар үйлчилгээний баг байнгын шалгалт хийж болно, lubrication, and liner changes safely and efficiently. | ROI нөлөө: Reduces risk of workplace incidents and lowers insurance premiums while improving mean time to repair (MTTR).

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт | Our Primary Jaw Crusher Plant Solution | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Бэлэн байдал (Үргэлж ажиллах)| ~9294% (хуваарьтай & төлөвлөөгүй зогсоолууд) |>96% (based on 24month field data) |>24% нэмэгдүүлэх |
| Дотор солих хугацаа| 1824 hours for similar capacity units| <12 hours with hydraulic assist tools| ~3350% faster |
| Нэг тонн эрчим хүчний хэрэглээ| Baseline set at 100% for comparable plants| Average reduction to ~92% via efficient drive & optimal kinematics| ~8% lower kWh/ton |
| Суурилуулах & Commissioning Duration| 810 weeks from delivery start| 56 weeks due to modular design| ~30% faster |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Crueher Meet: JC5460 HeavyDuty Jaw Crusher
Тэжээх: 54" x 60" (1372 мм x 1524 mm)
Тэжээлийн дээд хэмжээ: 48" (1220 mm) бөөн
Хаалттай хажуугийн тохиргоо (Css) Бэлчээр: 6" 14" (150 mm 355 mm)
Хүчин чадлын хүрээ: 550 1,500 STPH (500 1,360 MTPH), тэжээлийн материал болон CSS-ээс хамаарна.
Суулгасан нийт хүч: Ойролцоох. 600 Царгуур (450 kw) combined for crusher drive,Vgff vgf,ба дамжуулагч.
Main Structure Material: ASTM A36 Steel with abrasionresistant wear liners at impact points.
Overall Module Dimensions (LxWxH): Ойролцоох. 65' x 25' x 22' (19.8m x 7.6m x 6.7m).
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +50°С хүртэлх орчны температурт зориулагдсан (4°F-аас +122°F хүртэл). Dust suppression system connections are standard.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Боржингийн карьерын өргөтгөл | Сорилт: An existing operation needed to increase primary throughput by 35% without expanding their truck dump footprint or primary conveyor infrastructure.| Хариу: Replacement of an older jaw plant with our highcapacity modular JC5460 plant featuring an optimized feeder geometry.| Үр дүн: Achieved the required 35% throughput increase within the same footprint.Product gradation consistency improved,customer rejections fell by 12%.

HighAbrasion Basalt Processing | Сорилт:Liner wear costs in the primary stage were excessive,causing liner changes every 6 weeks at significant cost in parts,хөдөлмөр,and lost production.| Хариу: Implementation of our jaw plant with proprietary manganese steel jaw plates paired with the efficient material flow from the heavyduty VGF.| Үр дүн:Liner life extended to an average of 9 долоо хоног,аг 50% improvement in changeout frequency,yielding an annual savings of over $85k in direct wear part costs.

7.АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our stationary primary jaw crusher plants are offered in three core configurations:
Base Tier: Бутлуур орно,Vgff vgf,motor drives,basic walkways,and control panel.Focused on essential functionality.
Performance Tier (Хамгийн түгээмэл): Adds integrated dust suppression spray systems,hydraulic setting adjustment for the crusher,and enhanced guarding packages.
Дээд зэрэглэлийн түвшин: Incorporates advanced condition monitoring sensors(online lubrication,хэм,чичир),extended service platforms,and premium wear liners with guaranteed MTBF(Бүтэлгүйтэл хоорондын дундаж хугацаа).

Optional features include magnet systems,төмрийн тусламжийн систем,and custom conveyor lengths.Service packages range from basic commissioning support to comprehensive multiyear maintenance agreements with guaranteed parts availability.Financing options include capital lease agreements tailored to match projected cash flow from increased production.

8.Түгээмэл асуултууд

Q:What if my haul trucks deliver slightly larger rock than your maximum specified feed size?
Аг:The heavyduty design includes reinforced components,but consistently exceeding max feed size risks damage.We offer optional oversized feed protection solutions such as hydraulic rock breakers mounted on the feeder deck frame.

Q.How does this plant integrate with my existing secondary cone crushers?
A.The discharge conveyor is sized based on your required peak capacity.The control system can be configured via standard protocols(Modbus,Ethernet/IP)to communicate with your existing PLCs.All electrical interfaces are clearly documented for your engineering team.

Q.What is the expected operational impact on my power consumption?
A.Field data typically shows stable or reduced specific energy consumption(кВт.ц/тн)due to efficient drive systems.Optional softstart controls further mitigate peak demand charges during startup.

Q.Are spare parts readily available?
A.We maintain regional inventory hubs globally.Critical wear parts like jaw plates are stocked based on predictive models derived from thousands of operating hours.Customers under service agreements receive priority allocation.

Q.What commercial terms are available?
A.We offer ExWorks,FOB Port,and Delivered Duty Paid(DDP) incoterms.Payment structures typically involve progress payments tied to manufacturing milestones.Please inquire about current lead times which vary based on configuration complexity