1. PAINPOINT DRIVE NOLEING

Are unpredictable breakdowns and inconsistent particle size distribution eroding your project margins? Үйлдвэрийн менежерүүд болон инженерийн гүйцэтгэгчид, the true cost of a stone crusher machine extends far beyond its purchase price. Үйл ажиллагааны гол бэрхшээлүүд орно:

Төлөвлөөгүй завсарлага: Bearing failures or component wear can halt an entire production line, costing thousands per hour in lost output and labor.
Онцгой үйл ажиллагааны зардал: Excessive energy consumption per ton of processed material directly impacts profitability, while frequent part replacements strain maintenance budgets.
Тохиромжгүй бүтээгдэхүүний чанар: Fluctuations in final aggregate size and shape can lead to rejected loads, compromising downstream processes like asphalt mixing or concrete batching.
Rigid Application Limitations: A machine that cannot adapt to varying feed materials (жишээ нь e., from abrasive granite to sticky limestone) forces operational compromises.

How do you select equipment that provides not just crushing force, but crushing Нарслаг? The solution lies in a machine engineered against these specific failure points. This is where rigorous Хятад чулуун бутлуурын машин туршилт transitions from a factory checklist to your most critical due diligence.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

This product line refers to heavyduty jaw crushers and cone crushers designed for primary and secondary crushing of hard rock, боржин чулуу гэх мэт, сагссах, болон голын хайрга. The operational workflow is engineered for continuous mineral processing:

1. Анхдагч бууралт: Том тэжээлийн материал (up to specified inlet dimensions) is introduced into the crushing chamber.
2. Compressive Fragmentation: A fixed jaw plate and a moving jaw plate (эрүүний бутлагчид) or mantle and concave (конусын кронтеруудад) apply extreme compressive force to fracture the stone.
3. Хяналттай ялгадас: Crushed material passes through an adjustable discharge gap, determining the final topsize of the product.
4. Material Ejection: Processed aggregate is conveyed for screening or further reduction stages.

Хэрэглээний хамрах хүрээ: Суурин карьеруудад тохиромжтой, томоохон уурхайн үйл ажиллагаа, and major construction material plants requiring consistent, их хэмжээний гаралт (ихэвчлэн 501500 Цагдаа).

Гол хязгаарлалтууд: Not suitable for highly abrasive metal ores without specific liner alloys; requires stable foundational support; optimal performance depends on proper feed size regulation.

3. ҮНДСЭН ОНЦЛОГ

Optimized Kinematic Design | Техникийн үндэслэл: Computermodeled swing jaw motion & chamber geometry | Үйл ажиллагааны ашиг тус: Creates a more aggressive crushing action with each cycle, increasing throughput for the same motor power | ROI нөлөө: Талбайн өгөгдөл хүртэл харагдана 15% higher throughput per kWh compared to previousgeneration designs.

Integrated Hydraulic Adjustment & Цэвэрлэх | Техникийн үндэслэл: Centralized hydraulic system for CSS adjustment and uncrushable material release | Үйл ажиллагааны ашиг тус: Operators can adjust product size or clear a stall in minutes without manual disassembly, reducing downtime risk | ROI нөлөө: Reduces nonproductive time by an average of 30 hours annually per machine.

HighStrength Frame & Холхивчийн орон сууц | Техникийн үндэслэл: Төгсгөлийн элементүүдийн шинжилгээ (FEA)optimized cast steel or welded structures | Үйл ажиллагааны ашиг тус: Absorbs dynamic loads and shock events from uncrushables, minimizing frame stress fractures over a 10+ жилийн амьдралын мөчлөг | ROI нөлөө: Mitigates risk of catastrophic structural failure, урт хугацааны хөрөнгийн үнэ цэнийг хамгаалах.

MultiChamber Cone Options | Техникийн үндэслэл: Interchangeable concave profiles for coarse, дунд, or fine crushing applications | Үйл ажиллагааны ашиг тус: One base machine can be adapted during liner changes to shift output gradation based on project demands | ROI нөлөө: Extends application versatility without capital investment in additional machines.

Centralized Automated Lubrication System | Техникийн үндэслэл: Programmable greasing unit with blockage detection | Үйл ажиллагааны ашиг тус: Ensures critical bearings receive precise lubrication intervals regardless of operator intervention | ROI нөлөө: Аж үйлдвэрийн туршилт нь a 40% increase in bearing service life under highload conditions.

Wear Part Material Science | Техникийн үндэслэл: Manganese steel alloys with proprietary heat treatment for optimal hardnesstoughness balance | Үйл ажиллагааны ашиг тус: Liners maintain profile longer, preserving consistent product gradation throughout their service life | ROI нөлөө: Reduces costperton for wear parts by an estimated 1825%.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт | Манай чулуун бутлуурын шийдэл | Давуу тал (% сайжруулалт) |
|||||
| Бэлэн байдал (Үргэлж ажиллах) | 9092% | >94% | +24% |
| Эрчим хүчний зардал | Загвараас хамаарч өөр өөр байдаг | Optimized chamber design reduces kWh/tonne by ~12% |
| Дотор солих хугацаа | Эрүү: 812 цаг; Туганз: 24+ цаг | Эрүү: 68 цаг; Туганз: 85 дүүдэр(Аг) | Инженерийн хашлага & dampers achieve <82 дүүдэр(Аг) |
| Бүтэлгүйтэл хоорондын дундаж хугацаа (Чухал бүрэлдэхүүн хэсгүүд) |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Загварын хүрээ & Хүчин чадал: JC цуврал эрүүний crushers Crushers (50 1200 Цагдаа); CC Series Cone Crushers (100 1500 Цагдаа). Specific capacity depends on feed material density and required reduction ratio.
Эрчим хүчний шаардлага: -аас цахилгаан мотор хөдөлдөг 75 кВт 400 kw. Voltage adaptable to international standards (380V/415V/660V/6kV/10kV).
Материалын үзүүлэлтүүд: Үндсэн хүрээ: Q345B steel; Eccentric shaft: 42CrMo alloy steel; Jaw plates/Mantle/Concave: ZGMn13Cr2 / Modified High Manganese Steel.
Физик хэмжээсүүд (Хацарт бутлуурын жишээ): JC110 Model – Approx. LxWxH: 3500 x 2700 x 2500 mm; Жин: ~28,000 кг.
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +40°С хүртэлх орчны температурт зориулагдсан. Dustproofing standards meet IP65 for electrical components. Can be configured with heating systems for subzero operations.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Зүүн өмнөд Ази дахь боржингийн карьерын үйл ажиллагаа

Сорилт: A highproduction quarry faced excessive wear on cone crusher liners when processing highly abrasive granite (~7 Mohs), leading to biweekly shutdowns and uncontrollable gradation drift.
Хариу: Implementation of a CC400 Hydraulic Cone Crusher with specially formulated ultrahigh manganese concave sets.
Үр дүн: Liner life increased from 14 нь 22 days on average. Combined with the hydraulic clearing system, unplanned downtime decreased by approximately 180 hours in the first year. Product yield within specification improved by over eight percentage points.

Urban Construction Aggregate Recycling Plant

Сорилт: Processing variable demolition concrete with embedded rebar caused frequent jams in a standard jaw crusher, creating safety hazards and unpredictable daily output.
Хариу: Installation of a JC Series HeavyDuty Jaw Crusher equipped with automatic hydraulic toggle tension adjustment and overload release cylinders.
Үр дүн: The system now automatically discharges uncrushable metal contaminants without stopping the main chamber drive motor through reverse stroke capability . Throughput stability increased by over thirtyfive percent , allowing reliable fulfillment of daily municipal contracts.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our stone crusher solutions are offered across three primary tiers:

1.
2.Standard Production Tier: Base models optimized for common rock types (limestone sandstone). Includes core features like standard liners basic automation .
3.Өндөр үрэлттэй давхарга: Upgraded specifications including premium liner alloys reinforced bearing assemblies advanced filtration systems . Recommended for granite basalt trap rock .
4.Тусгай тохиргооны түвшин: Engineeredtoorder solutions including specific motor drives special guarding extended discharge conveyors integration controls .

Optional features include remote monitoring telematics packages automated wear part measurement systems dust suppression shrouds .

Service packages range from annual inspection plans comprehensive multiyear performance contracts covering parts labor scheduled maintenance . Financing options include straight purchase leasing agreements productionbased partnership models subject qualification .

8.Түгээмэл асуултууд

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Is this equipment compatible with my existing screening plant conveyor system?
Yes provided interface dimensions belt widths are aligned . Our engineering team can provide detailed layout drawings CAD files ensure integration feasibility prior purchase .

What measurable impact should I expect on my overall plant efficiency?
Based comparative field studies primary crushing stage operators typically report reduction specific energy consumption up twelve percent fifteen percent increase overall plant availability two four percentage points due improved reliability .

What warranty terms are provided?
We offer month warranty manufacturing defects months warranty on major cast components like frame eccentric shaft . Extended warranty options available through service packages .

How does your testing protocol ensure reliability?
Every machine undergoes minimum hours full load factory acceptance test FATP monitored thermal imaging vibration analysis . Critical components like bearings gear sets are inspected post test . Certifiable test reports provided .

Ердийн хүргэлтийн хугацаа гэж юу вэ?
For standard models stock delivery within weeks . For configured high abrasion tier units typical lead time weeks order confirmation subject project scope .

Do you provide installation supervision operator training?
Yes both are available as optional services . We strongly recommend supervised commissioning ensure optimal setup which directly influences long term performance wear part life .

Can you supply wearing parts compatible with other crusher brands?
We manufacture precision replacement parts only our own machinery ensure design metallurgical integrity cannot guarantee performance safety parts fitted other OEM equipment