China Stone Crusher Machine Brochure
1. PAINPOINT DRIVE NOLEING
Үйл ажиллагааны зардал нэмэгдэж, урьдчилан тааварлашгүй зогсолт нь таны нийт үйлдвэрлэлийн ашгийг бууруулж байна? Үйлдвэрийн менежерүүд болон инженерийн гүйцэтгэгчид, анхдагч бутлах гол бэрхшээлүүд нь ихэвчлэн:
Элэгдлийн өндөр өртөгтэй: Frequent replacement of manganese jaws or liners under highabrasion conditions creates significant, recurring expenditure.
Төлөвлөөгүй завсарлага: Mechanical failures or blockages halt the entire downstream process, алдагдсан үйлдвэрлэлд цагт хэдэн мянган зардал гардаг.
Тогтворгүй гаралтын зэрэглэл: Fluctuations in feed material can lead to poor particle size distribution, impacting secondary crusher efficiency and final product quality.
Хэт их эрчим хүчний хэрэглээ: Older or inefficient drive systems draw substantial power without corresponding throughput, directly affecting your costperton metric.
Суурь & Installation Complexity: Хүнд, rigid structures require extensive civil works, increasing initial project time and capital outlay.
How do you select a primary crusher that directly addresses these pain points with proven engineering, зөвхөн амлалт биш? The solution requires a machine built for durability, operational simplicity, and measurable return on investment.
2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ
Тухайлах ялгац гишүүн {{түлхүүр үг}} хүнд даац юм, singletoggle jaw crusher engineered for the primary crushing of hard, abrasive materials such as granite, сагссах, болон төмрийн хүдэр. It is the first critical stage in mineral processing and aggregate production plants.
Үйл ажиллагааны ажлын урсгал:
1. Тэжээлийн хэрэглээ: Том тэжээлийн материал (Шалтгаална, хамаарна 85% of the feed opening height) чичиргээт гризли тэжээгч рүү ачаалагддаг (сонголттой) or directly into the crusher’s robust chamber.
2. Бутлах арга хэмжээ: The elliptical motion of the singletoggle jaw exerts high pressure on the feed material, breaking it against the fixed jaw plate via compressive force.
3. Ахах: Crushed material exits through the closedside setting (Css), with size precisely determined by the hydraulic CSS adjustment system.
4. Хяналтын урсгал: The discharged product is conveyed to the next stage of screening or secondary crushing.
Хэрэглээний хамрах хүрээ: Ideal for stationary quarry plants, уул уурхайн үйл ажиллагаа, болон томоохон хэмжээний барилгын дүүргэгч үйлдвэрлэл. Best suited for materials with a compressive strength up to 400 МПа.
Хувьсгал: Not designed for recycling mixed demolition waste without prescreening. Requires a consistent feed size distribution to optimize performance and wear life.
3. ҮНДСЭН ОНЦЛОГ
Гүн бутлах танхим & Оновчтой кинематик | Техникийн үндэслэл: Нэхэх өнцөг нэмэгдэж, бутлах цохилт нь урт болно | Үйл ажиллагааны ашиг тус: Higher volume reduction per cycle and improved throughput capacity | ROI нөлөө: Higher tons processed per operating hour lowers fixed cost allocation
Хүнд даацын гагнасан хүрээ | Техникийн үндэслэл: Highstrength steel plates with stressrelieved welding | Үйл ажиллагааны ашиг тус: Unmatched structural integrity under maximum load, resisting fatigue over decades | ROI нөлөө: Eliminates risk of frame failure, урт хугацааны хөрөнгийн үнэ цэнийг хамгаалах
Гидравлик солих тохируулгын систем | Техникийн үндэслэл: Replaceable hydraulic cylinder for tensioning and adjustment | Үйл ажиллагааны ашиг тус: Enables quick, safe CSS changes from a remote location; provides overload protection by releasing upon uncrushable entry | ROI нөлөө: Тохируулгын зогсолтыг хүртэл бууруулна 70% versus manual shim systems
Premium Manganese Jaw Plates | Техникийн үндэслэл: Isotropic alloy with optimized tooth profile design | Үйл ажиллагааны ашиг тус: Extended service life under severe abrasion; reversible for dual utilization | ROI нөлөө: Reduces costperton for wear parts by up to 30% хээрийн мэдээлэлд үндэслэсэн
Төвлөрсөн автомат тосолгооны систем | Техникийн үндэслэл: Programmable pump delivering precise grease volume to key bearings | Үйл ажиллагааны ашиг тус: Гарын авлагын оролцоогүйгээр холхивчийг оновчтой тослох боломжийг олгодог, хуурайшилтаас урьдчилан сэргийлэх | ROI нөлөө: Mitigates risk of catastrophic bearing seizure, a leading cause of extended downtime
Бага үрэлттэй бөмбөрцөг булны холхивч | Техникийн үндэслэл: Largediameter bearings designed for high radial and axial loads | Үйл ажиллагааны ашиг тус: Reduced internal friction lowers operational temperature and energy draw | ROI нөлөө: Баримтжуулсан 515% reduction in power consumption compared to standard designs
Модульчлагдсан бүрэлдэхүүн хэсгийн дизайн | Техникийн үндэслэл: Strategic segmentation of wear and mechanical parts| Үйл ажиллагааны ашиг тус: Simplifies maintenance access; enables replacement of individual sections instead of entire assemblies| ROI нөлөө: Lowers spare parts inventory costs and reduces mean time to repair (MTTR)
4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД
| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт | {{түлхүүр үг}} Хариу | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Амьдралыг өмс (Зүлгүүрийн чулуулаг) | Нэг багцад ~450,000 тонн (суурь)| Up to ~600,000 tons per set| +33% үйлчилгээний хугацааг уртасгасан |
| CSS тохируулах хугацаа (Mechanical to CSS)| 6090 хоёр хоног (shimbased)
5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД
Загварын хүрээ & Хүчин чадал: Available in sizes from JC5460 to JC8192; -аас дамжуулах чадвар 500 MTPH хүртэл 2,200 MTPH depending on feed material and CSS.
Тэжээх: Ranges from 1400mm x 1200mm (55" x 47") up to 2000mm x 1600mm (79" x 63").
Эрчим хүчний шаардлага: -аас үндсэн бутлуурын мотор 150 kw (200 Царгуур) Шалтгаална, хамаарна 375 kw (500 Царгуур). Complete system includes feeder and conveyor drives.
Материалын үзүүлэлтүүд: Main frame constructed from STPL70 hightensile steel; jaw plates in Mn18Cr2 or Mn22Cr2 premium manganese steel.
Физик хэмжээсүүд & Жин: Approximate weights from 65,000 кг хүртэл 180,000 кг; detailed foundation drawings are provided for each model.
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +45°С хүртэлх орчны температурт зориулагдсан (4°F-аас +113°F хүртэл). Dust sealing kits are available for arid environments.
6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА
Боржингийн карьерын үйл ажиллагаа
Challenge A quarry in Southeast Asia faced excessive downtime due to premature jaw plate wear on their existing primary crusher processing highly abrasive granite. Manual CSS adjustments were timeconsuming and hazardous.
Solution Implementation of a JC6486 {{түлхүүр үг}} with premium Mn22Cr2 jaw plates and a fully automated greasing system.
Results Wear part life increased by approximately 40%. Combined with hydraulic CSS adjustment total plant availability improved by an estimated 18%, yielding an increase in annual production volume sufficient for an ROI on the equipment within 14 сар.
Төмрийн хүдэр баяжуулах үйлдвэр
Challenge An iron ore mine required higher primary throughput but was constrained by grid power availability at their remote site. Their legacy crusher was an energyintensive unit causing peak load penalties.
Solution A JC5475 {{түлхүүр үг}} was selected specifically for its lowfriction bearing design and optimized kinematics for hard rock crushing.
Results Plant engineers recorded a sustained reduction in specific energy consumption of approximately 11%. This allowed the increased throughput target to be met without exceeding existing power infrastructure limits avoiding a costly substation upgrade.
7. АРИЛЖААНЫ ХЭРЭГЛЭЭ
Тухайлах ялгац гишүүн {{түлхүүр үг}} is offered in three primary configuration tiers:
1. Base Machine Tier Includes core crusher with standard manganese jaws manual greasing points basic guarding
2 Performance Tier Most common selection Adds hydraulic toggle adjustment centralized autogreasing dust sealing package upgraded motor starters
3 Plant Integration Tier Includes Performance Tier features plus integrated motor control panel PLCbased monitoring sensors preinstalled chutes
Optional Features Grizzly feeder module modular discharge conveyor belt scale integration advanced condition monitoring telemetry packages extended warranty plans
Service Packages Comprehensive offerings include scheduled preventive maintenance programs onsite technical training flyin field service support guaranteed spare parts delivery timelines
Financing Options Flexible commercial structures are available including straight capital purchase finance lease agreements or productionbased rental contracts tailored to project cash flow requirements
8 Түгээмэл асуултууд
Q What is the lead time for delivery of a {{түлхүүр үг}}
A Standard model lead times range from [IndustryStandard Timeframe] exworks Custom configurations may require additional engineering time Detailed schedules are provided upon project confirmation
Q Can this crusher replace our existing primary unit without major foundation modifications
A Our engineering team provides a full foundation compatibility analysis While our modular design aims for adaptability some applications may require civil work modifications due differing load dynamics We supply all necessary interface drawings early in the process
Q How does your company support installation commissioning
A We offer supervised installation where our engineers oversee critical phases such as alignment commissioning We also provide comprehensive operator maintenance manuals digital training modules ensuring your team achieves optimal operation quickly
Q What is your policy regarding spare parts availability
A We maintain strategic global warehouse stockholds Critical wear mechanical components are guaranteed available shipment within [IndustryStandard Timeframe] under our service agreements reducing your operational risk profile significantly compared sourcing generic parts locally which may compromise performance warranty coverage will be voided if nongenuine parts are used that cause damage this protects your investment longterm reliability metrics documented across multiple sites show consistent adherence these standards leading higher overall equipment effectiveness OEE scores customers utilizing genuine parts packages experience fewer unplanned stoppages translating lower total cost ownership TCO over typical fiveyear period independent audits confirm these findings regularly published industry case studies detail specific outcomes various geological conditions worldwide providing transparent evidencebased performance data potential buyers can review prior making procurement decision always consult directly with our technical sales team regarding specific application requirements they will provide tailored recommendation based historical data similar installations