1. PAINPOINT DRIVE NOLEING

Managing slag is a persistent operational bottleneck with tangible costs. Та эдгээр сорилтуудтай тулгарч байна уу?
Устгах өндөр зардал & Хариуцлага: Цэвэрлэгдээгүй шаарыг хогийн цэгийн төлбөр нэмэгдсээр байна, and improper storage creates environmental liability.
Үр ашиггүй материалтай харьцах: Хэт том, irregular slag chunks cause feeder blockages, conveyor damage, and significant downtime for manual breaking or equipment clearing.
Алдагдсан орлогын урсгал: Шааран дотор үнэт металлын агууламж хадгалагдан үлддэг, and inconsistent particle size limits profitable resale as aggregate or industrial feedstock.
Premature Equipment Wear: Abrasive slag accelerates wear on downstream processing equipment, leading to frequent part replacement and unplanned maintenance stops.
Сансрын хязгаарлалт & Аюулгүй байдлын аюул: Accumulating stockpiles consume valuable plant space, while unstable piles and dust generation pose safety risks.

Гол асуулт бол: Та энэ асуудалтай дагалдах бүтээгдэхүүнийг зардлын төвөөс хяналттай болгох вэ?, орлого бүрдүүлэх үйл явц? The answer lies in a purposeengineered China slag crusher plant.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

A China slag crusher plant is a stationary or semimobile crushing circuit specifically configured for the size reduction and liberation of materials like blast furnace slag, цус харвалт хулгайлах, and nonferrous smelter slag. It is engineered to handle hightemperature tolerance, high abrasiveness, and occasional tramp metal.

Үйл ажиллагааны ажлын урсгал:
1. Primary Crushing/Jaw Crushing: Том хэмжээний шаар тэжээл (1м+ хүртэл) удирдах боломжтой хэмжээнд хүртэл багасгасан (ойролцоох. 150250мм) using a robust jaw crusher or hydraulic impact hammer.
2. Соронзон тусгаарлалт (Critical Stage): A suspended selfcleaning magnet or magnetic drum over a conveyor removes liberated ferrous metals for recovery and sale.
3. Хоёрдогч/Гуравдагч бутлах: Cone crushers or impact crushers further reduce the material to the target product size (жишээ нь e., 040мм), ensuring complete liberation of remaining metallics.
4. Дэлгэц авах & Эрэмбэлэх: Vibrating screens classify the crushed material into specified fractions for different market applications (жишээ нь e., замын Засгийн, цементийн нэмэлт).
5. Эцсийн металл сэргээх: A secondstage magnetic separator captures any remaining fine ferrous content.

Хэрэглээний хамрах хүрээ & Хувьсгал:
Саад тохолтол тарз: Гангийн нэгдсэн үйлдвэрүүдэд тохиромжтой, цутгах үйлдвэрүүд, metal smelting plants, and dedicated slag processing yards. Effective on aircooled blast furnace (BF) slag and basic oxygen furnace (BOF) цус харвалт хулгайлах.
Хувьсгал: Not suitable for processing molten slag without specialized cooling systems. Feed material with excessive claylike consistency or very high moisture may require preprocessing to prevent clogging.

3. ҮНДСЭН ОНЦЛОГ

Хүнд даацын хацарт бутлуур | Техникийн үндэслэл: High manganese steel jaws & reinforced frame design | Үйл ажиллагааны ашиг тус: Sustained throughput of large, hard slab slag with minimal deformation; handles occasional uncrushables via hydraulic toggle adjustment | ROI нөлөө: Reduced primary stage downtime by up to 30% versus standard crushers in abrasive service

Соронзон тусгаарлах нэгдсэн систем | Техникийн үндэслэл: Multistage arrangement of permanent and electro magnets across main conveyors | Үйл ажиллагааны ашиг тус: Тасралтгүй, automated recovery of ferrous scrap directly within the crushing circuit without separate handling | ROI нөлөө: Direct revenue generation from recovered metal; protects downstream crushers from damage

Элэгдэлд тэсвэртэй доторлогооны систем | Техникийн үндэслэл: Replaceable liners made from AR400/500 steel or ceramic composites in highwear zones | Үйл ажиллагааны ашиг тус: Extends service intervals for hoppers, бяоётай, and crusher cavities exposed to constant abrasive flow | ROI нөлөө: Элэгдлийн эд ангиудын зардлыг дунджаар 25% засвар үйлчилгээний ажлын цагийг багасгадаг

Төвлөрсөн тослох & ГРОDERECINS систем | Техникийн үндэслэл: Automated lubrication points for bearings and centralized hydraulic power unit for adjustments | Үйл ажиллагааны ашиг тус: Ensures critical components are lubricated under all conditions; allows safe remote adjustment of crusher settings for product size changes | ROI нөлөө: Increases bearing service life by up to 40%, өндөр өртөгтэй бүтэлгүйтлээс урьдчилан сэргийлэх

Vibration Damping Foundations | Техникийн үндэслэл: Engineered base frame with antivibration pads or custom concrete foundation plans provided | Үйл ажиллагааны ашиг тус: Minimizes transmitted vibration to surrounding structures; ensures stable operation of sensitive screening equipment | ROI нөлөө: Reduces longterm structural maintenance costs and improves screening accuracy for better product quality

PLC суурилсан хяналт & Хяналтын самбар | Техникийн үндэслэл: Programmable Logic Controller with touchscreen HMI displaying amperage, хэм, болон үйлдвэрлэлийн хэмжүүрүүд | Үйл ажиллагааны ашиг тус: Operators can monitor plant health from a central location; automated sequences prevent incorrect startup order which can cause blockages | ROI нөлөө: Enables oneperson operation; diagnostic data reduces meantimetorepair by an estimated 20%

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт | This Slag Crusher Plant Solution | Давуу тал (% сайжруулалт) |
|||||
| Металлын нөхөн сэргээх хурд | ~8590% | >96% | +611% ургац нэмэгдсэн |
| Part Life өмс (Чухал) | 80,000 120,000 луу | 150,000 200,000 луу | +60% extended service |
| Тодорхой эрчим хүчний хэрэглээ | Varies widely Optimized motorcrusher matching & efficient drive design Up to 15% кВт.ц/тн бага байна |
| Average Availability ~85% >92% +7% more uptime |
| Dust Emission Control Basic bag filters Multistage cyclone + bag filter system Exceeds local environmental standards |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Боловсронуу тал: -аас тохируулах боломжтой 50 TPH хэтэрсэн 400 Цагдаа.
Тэжээлийн дээд хэмжээ: Up to 1000mm x 1200mm slab material.
Эцсийн бүтээгдэхүүний хэмжээ: Adjustable between 05mm to 040mm.
Эрчим хүчний шаардлага: Total installed power from 200kW to 800kW+ depending on configuration; standard supply at 380V/50Hz/3Phase (бусад хүчдэлүүд боломжтой).
Үндсэн материалын үзүүлэлтүүд:
Үндсэн хүрээ & Hopper: Q345B Carbon Steel
HighWear Liners & Заг хөмсөг：Mn18cr2 / AR450 Steel
Туузан дамжуулагч：EP400/3 with high abrasionresistant covers
Физик хэмжээсүүд (Ердийн тохиргоо): Length ~4070m x Width ~1525m x Height ~1218m.
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +45°С хүртэлх орчны температурт зориулагдсан; dust emission concentration <20мг/Нм³.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Integrated Steel Mill Slag Yard Challenge:

Тодорхой асуудал:
A major mill faced rising landfill costs for steel slag stockpiles exceeding ten years. The hardened slabs contained recoverable metal but were too dense for older equipment.

Хариу:
Implementation of a turnkey China slag crusher plant featuring a primary hydraulic jaw crusher for slab breaking and two stages of magnetic separation.

Үр дүн:
Тоогоор илэрхийлэх боломжтой үр дүн:
The plant processes over 250 TPH of legacy stockpile material. Ferrous metal recovery generates over $1.2M USD annually in additional revenue. The consistent aggregate produced is sold to local road construction projects.

Copper Smelter Slag Processing Challenge:

Тодорхой асуудал:
A smelter needed to liberate entrapped copper granules from granulated slag before disposal. Existing hammer mills created excessive fines (10мм) that were difficult to separate via gravity methods.

Хариу:
Installation of a specialized China slag crusher plant using a multicavity impact crusher configured for controlled shattering rather than pulverizing.

Үр дүн:
Тоогоор илэрхийлэх боломжтой үр дүн:
Liberation efficiency improved by over X%. The resulting coarse granule concentrate achieved higher purity (>90%), significantly improving smelter return rates while reducing tailings volume by X%.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Equipment pricing tiers are structured around capacity and automation level:

1. Стандарт түвшин (100150 Цагдаа): Includes core crushing circuit with basic magnetic separation and manual controls.
2.Гүйцэтгэлийн түвшин (200300 Цагдаа): Хоёрдогч бутлах шатыг нэмнэ，PLC автоматжуулалт，enhanced dust suppression，and comprehensive wear monitoring sensors.
3.Дээд зэрэглэлийн түвшин (300+ Цагдаа): Fully automated system with remote monitoring capability，advanced metal detection，and spare parts package.

Нэмэлт шинж чанарууд：
• Mobile primary crushing module on tracks
• Additional nonferrous metal sorting（eddy current separator）
• Complete soundproofing enclosures
• Preengineered steel structure building

Үйлчилгээний багцууд：
• Ашиглалтанд оруулах & Operator Training（Standard）
• Annual Preventive Maintenance Contract（Recommended）
• Full Wear Parts Supply Agreement（for predictable costperton）

Санхүүжилтийн сонголтууд：
Direct purchase，түрээсийн зохицуулалт，and project financing solutions are available through partnered institutions，often tailored based on projected ROI from metal recovery.

8.Түгээмэл асуултууд

Q：Can your China slag crusher plant integrate with our existing conveyors和screening system？
Аг：Тиймээ。Engineering drawings can be provided early in the process。Our plants are designed as modular systems。Inlet和outlet points，as well as control signals，can be interfaced with your current infrastructure。

Q：What is the expected operational impact on our maintenance team？
Аг：Your team will require training on new PLC controls和specialized wear part更换 procedures。The centralized lubrication和modular liner design aim to simplify routine tasks。Field data shows maintenance hours per ton processed typically decrease after the initial learning period。

Q：How do you ensure consistent quality across different production batches？
Аг：We employ standardized design platforms和source key components（bearings，моторууд，crusher castings）from certified Tier1 suppliers。Every plant undergoes fullload factory acceptance testing（FAT）with customerwitnessed performance verification before shipment。

Q：Ямар арилжааны нэр томъёо стандарт байдаг вэ?
Аг：Standard terms are FOB Chinese port或CIF destination port。Payment commonly involves an advance payment against proforma invoice，a payment against shipping documents，and retention upon successful commissioning。

Q：What does implementation typically involve on our site？
Аг：It requires prepared foundations（plans supplied），adequate utility connections（power，water），and crane access。Our scope includes supervision of mechanical erection，electrical connection指导,болон ашиглалтад оруулах。Total onsite time varies from X到Y weeks depending on scale。

Q：How is tramp metal（e.g., bucket teeth）handled？
Аг：The primary jaw crushers in our configuration include hydraulic overload protection that allows uncrushable objects to pass without catastrophic failure。These are then removed manually at the first magnetic separation point。

Q：What kind of output particle shape can be expected？
Аг：Using our recommended secondary cone crusher configuration produces more cubical product ideal for aggregate markets。An impact crusher secondary stage yields a slightly more fractured shape suitable as railway ballast。This choice depends on your target product specification