Зорилтот: Commercial Buyers, Үйлдвэрийн менежерүүд, and Engineering Contractors in Sand & Хайрхай уул

1. Addressing Core Operational Challenges in Aggregate Production

Managing a sand and gravel operation requires balancing relentless production demands with stringent control over profitability. Industry data indicates that unplanned downtime and inconsistent product quality are primary drivers of eroded margins. Are you facing these specific challenges?

Элэгдлийн өндөр өртөгтэй & Төлөвлөөгүй зогсоолууд: Abrasive silica and aggregate materials degrade equipment rapidly. Frequent component failure on primary crushers or screens leads to production halts, дундаж өртөгтэй $1,800 per hour in lost output and emergency maintenance.
Inefficient Material Classification: Inaccurate sizing from underperforming screening equipment results in product contamination. This leads to load rejections, premium product being downgraded, and an inability to meet tight specifications for concrete or asphalt mixes.
Хэт их торгууль бий болгох & Yield Loss: Improper crushing chamber geometry or excessive crusher speed creates more fine material than marketable product, directly reducing the yield of highvalue coarse aggregates.
тонн тутамд эрчим хүчний өндөр хэрэглээ: Хуучин, nonoptimized crushing circuits can consume 3040% more power per ton of processed material, эрчим хүчийг эхний гурван үйл ажиллагааны зардал болгох.
Rigid Plant Layout & Scalability Limits: Fixed conveyor systems and stationary primary units complicate site progression and make it difficult to economically process satellite deposits, limiting reserve life.

Гол асуулт бол: how can your operation increase throughput tonnage while simultaneously gaining control over costperton metrics?

2. Бүтээгдэхүүний тойм: HighCapacity Mobile Cone Crusher Plant

This solution is a trackmounted, closedcircuit cone crusher and screening plant designed for secondary and tertiary crushing in sand and gravel applications. It processes feed material from a primary crusher into precisely sized aggregates.

Үйл ажиллагааны ажлын урсгал:
1. Тэжээлийн хүлээн авалт: Sized feed (ихэвчлэн 5" / 125mm) from a primary jaw crusher is delivered via excavator or wheel loader into the integrated feed hopper.
2. ClosedCircuit Crushing & Хэмжээ тогтоох: Material is crushed in the highperformance cone crusher chamber. The entire output is conveyed to an onboard sizing screen.
3. Product Separation: The tripledeck screen separates output into multiple specification products (жишээ нь e., ¾" чип, concrete sand, drain rock).
4. Эргэлтийн эргэлт & Хувьцаа: Oversize material is automatically recirculated back to the crusher inlet (closedcircuit operation). Onspec material is conveyed to designated stockpiles via radial conveyors.

Хэрэглээний хамрах хүрээ & Хувьсгал:
Саад тохолтол тарз: Ideal for producing spec aggregates for road base, бетон, барагшин, and drainage applications. Excels in processing hard, боржин чулуу зэрэг зүлгүүрийн материал, кварци, and river gravel.
Хувьсгал: Not designed as a primary crusher for runofquarry shot rock exceeding recommended feed size. Optimal performance requires consistent feed gradation and controlled moisture content to prevent screen blinding.

3. Үндсэн шинж чанарууд: Engineered for Aggregate Profitability

Дэвшилтэт бутлах танхимын загвар | Техникийн үндэслэл: Laminated crushing principle with optimized kinematics | Үйл ажиллагааны ашиг тус: Produces a wellshaped, cubicle product with reduced flakiness index and controlled fines generation. | ROI нөлөө: Increases saleable product yield by up to 15% by minimizing wasteful fines and improving particle shape for premium applications.

Onboard TripleDeck Screening System | Техникийн үндэслэл: Highfrequency vibration with adjustable screen angle and throw | Үйл ажиллагааны ашиг тус: Enables simultaneous production of up to four calibrated products in a single pass with high separation accuracy. | ROI нөлөө: Eliminates the need for standalone screening plants, reducing capital outlay and improving overall site footprint efficiency.

Direct Hydraulic Drive System | Техникийн үндэслэл: Variablespeed hydraulic drive for the crusher and conveyors powered directly from the track engine | Үйл ажиллагааны ашиг тус: Eliminates Vbelts, reducers, and clutch components prone to wear and failure. Provides softstart capability and overload protection. | ROI нөлөө: Lowers maintenance costs by an estimated 40% on drive components and reduces risk of catastrophic failure from tramp metal.

PLCBased Intelligent Control System | Техникийн үндэслэл: Automated process control with realtime feedback on crusher load, цахилгаан дай судаг, болон дарамт | Үйл ажиллагааны ашиг тус: Operators can optimize CSS (Хаалттай хажуугийн тохиргоо) onthefly for different products; system autoregulates feed rate to prevent chamber overload. | ROI нөлөө: Maximizes throughput while protecting the machine; reduces operator skill dependency and training overhead.

Track Mobility & Хурдан тохируулга | Техникийн үндэслэл: Heavyduty crawler tracks with hydraulic setup legs | Үйл ажиллагааны ашиг тус: Full plant relocation between processing zones or sites can be completed in under 30 minutes by a single operator. | ROI нөлөө: Enables efficient mining of multiple pit faces or contract processing at disparate sites with one machine fleet, maximizing asset utilization.

4. Өрсөлдөх давуу тал

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт (Fixed Plant / Older Mobile Design) | Mobile Cone Crusher Plant Solution | Давуу тал |
| : | : | : | : |
| Тохиргоо / Нүүлгэн шилжүүлэх хугацаа | 816 цаг (crew dependent) / 24 цаг | 80% сайжруулалт |
| Power Consumption per Tonne Crushed| ~2.1 kWh/t (secondary/tertiary stage)| ~1.7 kWh/t (fieldverified average)| ~19% improvement |
| Part Life өмс (Манганы доторлогоо) | ~400k tonnes (variable based on abrasiveness) |>550к тонн (in comparable abrasive feed) |>37% сайжруулалт |
| Бүтээгдэхүүний гарц (+4 Mesh Spec Material)| Суурь (~75%) |>85% with optimized chamber/screen combo |>13% increase in premium product |

5. Техникийн үзүүлэлт

Crueher Meet: HighPerformance Cone Crusher
Recommended Maximum Feed Size: 125mm (5")
Crusher Drive Power: 300 kw (400 Царгуур)
Суулгасан нийт хүч (Ургамал): Tier IV Final / Stage V Compliant Diesel Engine
Hopper Capacity: 8угаалгын (10.5 yd³)
Main Discharge Conveyor: Belt width 1200mm (48"), Hydraulic folding & radial slew
Дэлгэцийн хэмжээ: Triple deck vibratory screen; area of each deck
Тээврийн хэмжээ (L x W x H): Approximately Length x Width x Height
Operating Weight: ~50 tonnes
Ашиглалтын температурын хүрээ: 20°C-аас +45 °C хүртэл (4°F-аас +113°F хүртэл)

6.Хэрэглээний хувилбарууд

LargeScale Alluvial Gravel Operation

Сорилт: A Midwest producer needed higher onspec yield from very abrasive river gravel while reducing plant footprint to comply with wetland setbacks.
Хариу: Two mobile cone crusher plants were deployed in a parallel configuration downstream of primary jaws, replacing an aging fixed secondary circuit.
Үр дүн: Yield of +¼" chip increased by 12%. The mobile setup allowed progressive pit advancement without conveyor reengineering. Fuel consumption dropped by an estimated $11k monthly across both units.

Granite Quarry Diversifying Product Lines

Сорилт: A quarry producing primarily road base sought to enter the concrete aggregate market but lacked precise sizing capability for washed chips.
Хариу: Integration of one mobile cone crusher plant equipped with a highfrequency wash screen as a dedicated tertiary circuit.
Үр дүн: Enabled production of three new certified concrete stone products within six weeks of deployment without major site modification.Rejected loads due to gradation fell to near zero.

7.Арилжааны асуудал

Equipment pricing is structured around configuration options that match your specific material profile:

• Base Configuration Tier includes core cone crusher plant with standard screening media suitable for most general aggregate duties.
• Premium Abrasion Package Tier adds upgraded wear liners,crusher automation,and heavyduty conveyor belts—recommended for operations processing highsilica materials (>70% SiO2).
• Integrated Washing Module Tier incorporates spray bars,sump,and dewatering cyclone(s),essential for producing specification mason or concrete sand.Optional features include remote monitoring telematics,dust suppression cannons,and magnet systems.Service packages range from basic scheduled maintenance plans(parts+labor)to comprehensive fullservice contracts covering wear parts.Financing options including operating leases,tailored rentaltoown agreements,and projectspecific capital loans are available through established partners.

8.Байнга асуудаг асуултууд

Q1:What upstream equipment is required?
A1.This unit functions as secondary/tertiary stage machinery.It requires consistent,sized feed typically provided by a tracked jaw crusher or large stationary primary.A wheel loader or excavator is used for charging the integrated hopper.

Q2:What are realistic production outputs?
A2.Tonnage varies significantly based on feed material hardness,crusher CSS setting,and desired product curve.In mediumhard abrasive gravel,a realistic spec range is between180250 tonnes per hour when producing two spec products plus recirculating load.Field data sheets are available upon request detailing specific test results.

Q3:Ямар түвшний операторын сургалт шаардлагатай?
A3.The PLC control system simplifies operation.Basic training focuses on daily walkaround checks,screen media inspection/changing,and using the touchscreen interface.Most operators become proficient within three shifts.Comprehensive onsite training modules are included upon commissioning.

4-р улирал:What does routine maintenance involve?
A4.Daily greasing intervals have been engineered out.The focus shifts to weekly visual inspections of wear liners,belt tracking,and hydraulic system checks.Oil sample analysis intervals are recommended at500hour increments.Predictive maintenance via remote monitoring further schedules interventions based on actual condition rather than fixed hours.

Q5:What lead time can we expect from order placement?
A5.For standard configurations,inventory allows delivery within810 weeks.Customconfigured units require1216 weeks lead time.A detailed project timeline will be provided upon application review