1. PAINPOINT DRIVE NOLEING

Лагос дахь карьерын талбайг удирдах нь таны ашиг орлогод шууд нөлөөлдөг үйл ажиллагааны тодорхой саад бэрхшээлийг бий болгодог.. Are you contending with unpredictable bedrock hardness that leads to premature wear on crusher components? Are you losing valuable production hours to excessive dust generation, causing site shutdowns and community complaints? Is the high cost of diesel fuel for mobile equipment eroding your profit margins on every ton of aggregate produced? Цааш нь, do inconsistent feed sizes from primary breaking cause bottlenecks in your secondary crushing circuit, үйлдвэрийн нийт нэвтрүүлэх чадварыг хязгаарлах? Эдгээр сорилтууд нь тоогоор илэрхийлэхүйц алдагдал болж хувирдаг: төлөвлөөгүй сул зогсолт, soaring maintenance costs, reduced equipment lifespan, and failure to meet project deadlines. The central question for a commercial buyer is this: хэрхэн тогтвортой байдалд хүрэх вэ, highvolume aggregate production in Lagos’s demanding environment while systematically controlling operational expenses?

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

The solution is a stationary primary jaw crusher plant, engineered specifically for the granite and hard rock quarries prevalent in the Lagos region. This heavyduty equipment serves as the foundational first stage in your mineral processing workflow.

Үйл ажиллагааны ажлын урсгал:
1. Тэжээл: Dump trucks or loaders deposit large blasted rock (typically up to 800mm) into the plant’s reinforced hopper.
2. Бишрэх: A robust jaw crusher applies compressive force to reduce the rock to a manageable size (typically 150200mm).
3. Урьдчилсан үзлэг & Дамжуулах: Integrated grizzly screens bypass subsize material directly onto the main product conveyor, while crushed material is conveyed for secondary processing or stockpiling.

Хэрэглээний хамрах хүрээ: This plant is designed for highcapacity primary reduction of hard, боржин чулуу зэрэг зүлгүүрийн материал, сагссах, ба кварцит. It is the core of a fixed or semifixed quarry installation.

Хувьсгал: It is not suitable for mobile ondemand crushing applications or for processing soft, nonabrasive materials like limestone where alternative crusher types may offer efficiency advantages. Optimal operation requires a stable, prepared site foundation.

3. ҮНДСЭН ОНЦЛОГ

HeavyDuty Jaw Crusher Design | Техникийн үндэслэл: Forged Eccentric Shaft and Deep Crushing Chamber | Үйл ажиллагааны ашиг тус: Sustains high crushing force against Lagos’s hard granite, reducing slabby product and minimizing blockages. | ROI нөлөө: Higher throughput of firstpass crush reduces recirculation load and associated fuel/power costs.
Нэгдсэн Grizzly тэжээгч | Техникийн үндэслэл: Тохируулах зайтай шаталсан сараалжтай баар | Үйл ажиллагааны ашиг тус: Removes fines and natural sand before the crushing chamber, increasing capacity and reducing unnecessary wear on jaw dies. | ROI нөлөө: Protects your major capital investment (crusher) from abrasive wear, хүртэл хугацаагаар доторлогооны ашиглалтын хугацааг уртасгах 30%.
DieselElectric Hybrid Power Option | Техникийн үндэслэл: Diesel generator set powers all onboard electric motors | Үйл ажиллагааны ашиг тус: Eliminates dependency on unreliable grid power; offers fuel efficiency over directdrive diesel hydraulic systems. Үйл ажиллагааны ашиг тус: Provides consistent power in remote or infrastructurepoor sites common around new quarry locations in Lagos.| ROI нөлөө: Талбайн өгөгдлийг харуулж байна 1525% lower fuel consumption compared to traditional mobile primary units with equivalent output.
Төвлөрсөн тослох & Тоос дарах систем | Техникийн үндэслэл: Automated lubrication points and strategically placed spray nozzles | Үйл ажиллагааны ашиг тус: Ensures critical bearings are protected from the pervasive granite dust, while suppressing dust at transfer points. | ROI нөлөө: Reduces manual maintenance time by 50% and mitigates risk of environmental fines or work stoppages.
Reinforced Hopper & Хүрээний барилга | Техникийн үндэслэл: Hightensile steel plates with internal wear liners | Үйл ажиллагааны ашиг тус: Withstands continuous impact from large blasted rock and the abrasive nature of granite feed material. | ROI нөлөө: Minimizes structural repair downtime over the plant’s multidecade service life.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт (Mobile Jaw Plant) | Stationary Primary Jaw Crusher Plant Solution | Давуу тал (% сайжруулалт) |
| : | : | : | : |
| Бэлэн байдал / Үргэлж ажиллах| ~85%, impacted by mobilization & positioning| >92%, due to stable installation & бат бөх дизайн| +8% Илүү их үйлдвэрлэлийн хугацаа |
| Галлон түлш тутамд тонн| Хувьсагч; lower efficiency due to hydraulic drives| Consistent higher output per unit of fuel (dieselelectric drive)| +20% Шатах |
| Нэг тонн элэгдлийн зардал| Хямд; lighter frames/components less suited for constant hard rock| Буулгах; heavyduty components engineered for continuous hard rock service| 18% Cost per Ton Crushed |
| Setup Time for Operation| Өдөр (requires leveling, stabilization each move)| Долоо хоног (onetime initial setup), then instantaneous daily startup.| N/A – Designed for Permanent Sites |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадал / Үнэлгээ: 350 600 цагт тонн (Тэжээлийн хэмжээ, материалын хатуулгаас хамаарна).
Crusher Aperture: Feed opening up to 1200mm x 800mm.
Эрчим хүчний шаардлага: Dieselelectric hybrid system with a 400 kVA onboard generator set. Can be configured for direct grid connection where stable power is available.
Материалын үзүүлэлтүүд: High manganese steel jaw dies; abrasionresistant steel hopper liners; reinforced steel frame construction.
Физик хэмжээсүүд (Ойролцоогоор.): Уртын хэмжээ: 15м, Өргөн: 6м, Өндөрлөг: 5м (гадагшлуулах конвейерээс бусад).
Байгаль орчны үйл ажиллагааны хүрээ: Engineered for tropical climates; ambient temperature range 15°C to 45°C; тоос нэвтэрдэггүй цахилгаан эд ангиуд; corrosionresistant coatings specified for coastal Lagos environments.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Боржингийн карьерын өргөтгөл, Ikorodu Axis | Сорилт: A growing quarry operator needed to double production but was constrained by the slow cycle times and high fuel costs of their mobile primary crusher moving between faces.| Хариу: Installation of one stationary primary jaw crusher plant at a central point fed by multiple faces.| Үр дүн: Үйлдвэрийн бүтээмж -ээр нэмэгдсэн 95%. Fuel consumption per ton dropped by 22%. The fixed installation allowed for optimized haul road planning.

New Hard Rock Aggregate Plant, Гэрлийн коридор | Сорилт: Setting up a new greenfield site required reliable primary crushing without immediate access to highcapacity grid power.| Хариу: Deployment of a dieselelectric stationary jaw crusher plant as the foundation of the new processing circuit.| Үр дүн: The plant was operational within weeks of foundation completion. Consistent power enabled steady feeding of the downstream screening and secondary crushing stages from day one.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Equipment pricing is tiered based on capacity and configuration:
Үндсэн давхарга: Standard specification plant with electric drive (gridpowered), suitable for sites with established infrastructure.
Дээд зэрэглэлийн түвшин: Includes dieselelectric hybrid power pack, автоматжуулсан тосолгооны систем, тоос дарах системийг сайжруулсан.
Нэмэлт боломжуудад соронзон тусгаарлагч орно, onboard control rooms with automation interfaces, and custom conveyor lengths.
Цогц үйлчилгээний багцууд байдаг:
1. Урьдчилан сэргийлэх засвар үйлчилгээний төлөвлөгөө
2. Wear Parts Kits with guaranteed inventory holding
3. Onsite Technician Support Contracts
Financing options include equipment leasing through partnered financial institutions or milestonebased purchase agreements to align with your project cash flow.

8.Түгээмэл асуултууд

1.Q:What if my quarry faces are spread far apart?
Аг:The stationary plant is designed as a central receiving point.Haul truck cycle time analysis during our site review typically confirms that centralized crushing is more efficient than repeatedly moving a mobile unit.

2.Q.How does this integrate with my existing secondary cone crushers?
Аг:The primary jaw crusher plant's discharge conveyor can be directed to feed directly into your existing secondary circuit surge pile or feeder.We provide interface specifications to ensure compatibility.

3.Q.What is the expected liner life in Lagos granite?
A.With correct operation and our specified manganese steel jaws,customers report average liner life between 120，000 to180，000 tons before requiring rotation or replacement.Specific tonnage depends on abrasiveness index.

4.Q.Can you provide civil engineering drawings for the foundation?
A.Yes.Detailed foundation plans tailoredto your specific soil test reports are part ofthe predelivery technical package.This ensuresstable longterm operation

5.Q.What arethe payment terms?
A.We requirea deposit upon order confirmationwiththe balance due priorto shipment.Trade financingor lettersof creditfrom recognized banksare accepted

6.Q.What trainingis providedfor our operators?
A.We includea comprehensive onsite commissioningand training programfor your operationsand maintenance crews covering safe operation daily checksand basic troubleshooting

7.Q.How doyou handle major component failure?
A.Ourservice packagesinclude prioritized supportand access tooverhaul exchange programsfor major componentslike eccentric shafts drastically reducingdowntime comparedto full repair timelines