1. PAINPOINT DRIVE NOLEING

Та элэгдэлд орсон эд ангиудын зардал өндөртэй бутлах ажлыг удирдаж байна уу, хэт их чичиргээ, and inconsistent product gradation are eroding your profitability? Үйлдвэрийн менежерүүд болон инженерийн гүйцэтгэгчид, these are not minor issues; they translate directly into measurable losses. Consider the operational challenges: unscheduled downtime for liner changes that halts your entire production line, energy costs consumed by inefficient crushing chambers, and the hidden expense of producing offspec material that requires reprocessing. How much capital is tied up in spare part inventories for hammers and liners? What is the true cost per ton when factoring in maintenance labor and lost throughput? The right impact crusher is not just another piece of equipment; it is a strategic solution to these persistent financial and operational drains.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

The modern China impact crusher is a robust, horizontalshaft machine engineered for primary, дунд, or tertiary reduction of aggregates, шохойн чулуу, Дахин боловсруулсан бетон, үйлдвэрлэлийн ашигт малтмал. Its operational workflow is defined by a controlled, highvelocity impact principle:
1. Гадуурдал гарах: Material is introduced into the machine via a feed hopper and directed onto the rotor.
2. Хурдасгал & Цохилт: The highspeed rotor equipped with durable blow bars hurls material against adjustable impact aprons (таслагч хавтан).
3. Хувцасны мини үнэлгээ & Эргэлтийн эргэлт: Эхний цохилт нь материалыг хугардаг. Larger pieces are recaptured and thrown back into the crushing chamber for further reduction.
4. Бүтээгдэхалт авах: Properly sized material exits through the adjustable gap between the rotor and the aprons, эцсийн бүтээгдэхүүний зэрэглэлийг тодорхойлох.

Application scope includes mediumhard to hard, зэврэлтгүй материал. Limitations exist for highly abrasive applications (жишээ нь e., боржин чулуу, сагссах) where wear costs may be prohibitive compared to cone crushers, or for very sticky materials that can cause chamber clogging.

3. ҮНДСЭН ОНЦЛОГ

Гидравлик тохируулгын систем | Техникийн үндэслэл: Integrated hydraulic cylinders controlling rear apron position | Үйл ажиллагааны ашиг тус: Allows operators to adjust product size settings quickly under load or during operation with minimal downtime | ROI нөлөө: Тохируулах хугацааг хүртэл бууруулна 80%, maximizing productive uptime and enabling rapid response to product specification changes.

Welded Rotor with Locking Wedges | Техникийн үндэслэл: Solid steel rotor disc construction with mechanical wedgelocked blow bars | Үйл ажиллагааны ашиг тус: Provides exceptional rotational mass for high inertia crushing and secure blow bar retention under severe shock loads | ROI нөлөө: Eliminates blow bar slippage failures, extends component life by up to 25%, and reduces risk of catastrophic rotor damage.

Олон үйлдэлт нөлөөллийн хормогч | Техникийн үндэслэл: Two or three independent aprons with individual adjustment capabilities | Үйл ажиллагааны ашиг тус: Enables precise control over crushing chamber geometry and material flow path for optimal reduction ratio and particle shape | ROI нөлөө: Improves product cubicity yield by an average of 15%, enhancing product value for concrete and asphalt specs.

ServiceFriendly Design | Техникийн үндэслэл: Hydraulically opening rear frame and top cover with assist cylinders | Үйл ажиллагааны ашиг тус: Аюулгүй байдлыг хангана, direct access to the crushing chamber interior for blow bar changes and liner inspections | ROI нөлөө: Cuts major service time in half, lowering labor costs and improving plant availability.

Нарийвчилсан хөтөч & Bearing System | Техникийн үндэслэл: Direct Vbelt drive from highefficiency motor to oversized spherical roller bearings | Үйл ажиллагааны ашиг тус: Delivers maximum power transfer with minimal loss while bearing housing design dissipates heat effectively | ROI нөлөө: Нийт эрчим хүчний үр ашгийг сайжруулдаг 58% versus older designs and extends bearing service life under heavy cyclic loading.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт (Хуучин загварууд) | Our China Impact Crusher Solution | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Эд анги солих хугацааг өмс (Гол үйлчилгээ) | 812 цаг (механик боолт & гар хөдөлмөр) | 45 цаг (hydraulicassisted opening & locking) | ~50% илүү хурдан |
| Эрчим хүчний хэрэглээ (кВт.ц/тн) Baseline varies by material| X kWh/ton (тооцоолсон) Тасалгааны геометрийг оновчтой болгосон & шууд хөтөч нь хэрэглээг бууруулдаг| X 0.92 кВт.ц/тн| ~8% more efficient |
| Бүтээгдэхүүний хэлбэрийн индекс (% Cubical Grains) For aggregate production| ~6575% cubical content| ~7885% cubical content| ~15% сайжирсан |
| Үйл ажиллагааны хүртээмж (Scheduled Crushing Hours)| ~9294% Factoring routine stops| ~9697% Reduced adjustment & service downtime| ~35% нэмэгдэнэ |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадлын хүрээ: Загвараас хамааралтай 50 TPH хэтэрсэн 600 TPH for primary/secondary applications.
Роторын диаметр & Өргөн: Ø1000мм x 1000мм-ээс Ø2000мм x 2500мм хүртэл.
Жолооны эрчим хүчний шаардлага: -аас хөдөлдөг цахилгаан мотор 90 кВт 630 kw (125 Царгуур 850 Царгуур), standard voltage adaptable per region.
Материалын үзүүлэлтүүд: Өндөр хром мартенсит ган үлээгч баар (Cr26); Mn steel or composite alloy apron liners; Welded rotor constructed from heavyduty steel plate.
Физик хэмжээсүүд (Үлгэр): Ойролцоох. Уртын хэмжээ: 3.2м, Өргөн: 2.8м, Өндөрлөг: 2.6м (тэжээлийн бункер/багадах дамжуураас бусад). Weight ranges from ~12 to ~45 metric tons.
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +40°С хүртэлх орчны температурт зориулагдсан. Dusttight housing connections standard; optional jacketed bearings for extreme cold climates.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Aggregate Plant Producing Concrete Sand & Chip | Сорилт: A midsized quarry's existing secondary crusher produced excessive flaky material (>30%), leading to poor concrete workability and reduced sales value for manufactured sand.

Хариу: Implementation of a midrange China impact crusher with multifunctional aprons specifically tuned for shaping.
Үр дүн: Achieved consistent cubicity index of >82%, reducing flakiness by over 40%. This allowed the plant to command a $2/ton premium on concrete chip products while reducing cement demand in customer mixes.

Барилгын & Demolition Waste Recycling Yard | Сорилт: High contamination (даржих, мод) in C&D feed caused frequent jams in a competitor's impactor, requiring daily shutdowns for cleaning with associated labor costs.

Solution Installation of a heavyduty China impact crusher featuring a large feed opening, reinforced rotor, and hydraulic clearing function for uncrushables.
Results Unplanned stoppages decreased from an average of 1.5 per day to less than 2 per week Throughput increased by an estimated35%,and damagerelated wear part replacements were reduced significantly

7 АРИЛЖААНЫ ХЭРЭГЛЭЭ

Equipment pricing tiers are primarily defined by size capacity:
Стандарт түвшин: For models up to200 TPH capacity idealfor stationary plants Includes core features hydraulic adjustment servicefriendly design
Өндөр гүйцэтгэлийн түвшин: For models200–500 TPH often includes upgraded bearing monitoring ports premium wear material options automated gap control systems
Модульчлагдсан/Мобайл шатлал: Crusher unit integrated into tracked or wheeled mobile chassis includes integrated prescreen feeders

Optional features include automatic lubrication systems advanced PLC control panels with remote monitoring capability special alloy wear partsfor specific materials

Service packages range from basic commissioningand operator trainingto comprehensive annual maintenance contractswith guaranteed spare parts delivery windows

Financing options available through partnered institutions including equipment leasing structures tailoredto project cash flow or fixedterm purchase loans

8 Түгээмэл асуултууд

Q1 Are your China impact crushers compatiblewith existing plant layoutsand conveyors?
A Yes dimensional drawingsand discharge height specificationsare providedfor engineering review Most modelsare designedwith standard mounting pointsand can be integratedwith typical transfer conveyor systems Power connection requirementswill be specifiedper model

Q2 What isthe expected operational impacton my overall plant noise levels?
A Field testing demonstrates sound power levels typically between105–115 dB(Аг) atone meter Proper installationwith acoustic enclosuresor in housed buildingsis recommendedto meet local regulations

Q3 Can you providewear part cost guaranteesor performance estimates?
A We provide detailed wear life estimatesbased on your specific feed material analysis While guarantees dependon actual operating conditions our technical proposalsinclude projected costper ton calculationsfor key consumableslike blow barsand apron liners

Q4 What arethe standard commercial terms lead timeand payment structure?
A Standard delivery lead timeis12–16 weeksfrom order confirmation EXW Terms are commonwith FOB CIF options available Payment typically involvesa deposit against proformainvoicewith balance duebefore shipment

Q5 Do you offeronsite installation supervisionor operator training?
A Yes commissioning servicesincludinga factory engineerfor onsite supervisionduring installation initial startupare offeredas an optional package Comprehensive operatorand maintenance staff trainingis conductedat that time