1. PAINPOINT DRIVE NOLEING

Are you managing a brick production facility where inconsistent quality, high labor dependency, мөн төлөвлөгдөөгүй зогсолт нь таны ашгийг бууруулж байна? Common operational challenges include:

Inconsistent Brick Density & Хүч чадал: Manual or outdated compaction leads to product rejection rates of 515%, directly wasting raw materials and energy.
Хөдөлмөрийн өндөр зардал & Skill Dependency: Reliance on manual material handling and mold changing can consume over 30% of your operational budget and create production bottlenecks.
Excessive Machine Downtime: Frequent maintenance cycles on lowduty components halt production lines for hours, costing thousands in lost output per event.
Inflexible Production Changeovers: Switching between brick types or sizes can take a full shift, preventing you from responding quickly to market demands.
Тогтворгүй эрчим хүчний хэрэглээ: Inefficient hydraulic systems and drives make brick making machines a top energy consumer, with power costs representing a major portion of operating expense.

Is your current operation equipped to deliver uniform quality at scale while controlling labor and energy costs? The solution lies in specifying the right modern brick making machine.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

Орчин үеийн тоосго хийх машин is a stationary or mobile production system designed for the highvolume manufacture of fired clay, бетон, or fly ash bricks and blocks. It automates the core processes of compaction and shaping to transform raw material into precise, structuralgrade units.

Үйл ажиллагааны ажлын урсгал:
1. Хавсараж & Proportioning: Түүхий хутга (жишээ нь e., soil, concrete mix) is automatically fed from a hopper and precisely metered into the mold cavity.
2. Нших & Чичир: Highfrequency vibrations combined with mechanical or hydraulic pressure densely compact the material, removing air pockets.
3. Хэвлэх & Тодор зүй: The compacted material is formed into its final shape within a hardened steel mold before being ejected onto a pallet or conveyor.
4. Эдгэрэх & Дугуйн: Green bricks are transferred for curing (air, steam, or firing), ready for construction use.

Хэрэглээний хамрах хүрээ: Ideal for medium to largescale brick manufacturing plants, construction material producers, and industrial waste recycling operations (жишээ нь e., utilizing fly ash). Primary outputs include solid/hollow bricks, paving blocks, хашлага чулуу, and interlocking blocks.

Хувьсгал: Not suitable for artisanal, маш бага хэмжээний үйлдвэрлэл. Requires consistent raw material gradation for optimal performance and depends on ancillary systems (mixers, тэжээгч) for full automation.

3. ҮНДСЭН ОНЦЛОГ

HighFrequency VibroCompaction System | Техникийн үндэслэл: Dualaxis eccentric vibrators synchronized with hydraulic pressure | Үйл ажиллагааны ашиг тус: Achieves uniform density (>1.8 kg/cm²) throughout the brick body, eliminating soft centers | ROI нөлөө: Reduces product rejection by up to 90%, maximizing yield from raw material input.

PLCBased Control Panel with HMI | Техникийн үндэслэл: Programmable Logic Controller with touchscreen HumanMachine Interface | Үйл ажиллагааны ашиг тус: Операторуудад өөр өөр бүтээгдэхүүний жорыг хадгалах боломжийг олгодог, automate cycle times, and diagnose faults instantly | ROI нөлөө: Cuts changeover time by 70% and reduces skilled operator training requirements.

Interchangeable Hardened Steel Mold System | Техникийн үндэслэл: CADoptimized molds fabricated from 4050 HRC steel with quickrelease mechanisms | Үйл ажиллагааны ашиг тус: Enables rapid switching between brick types and sizes with minimal downtime | ROI нөлөө: Increases plant flexibility and allows production of highermargin specialty blocks to capture new contracts.

EnergyOptimized Hydraulic Power Pack | Техникийн үндэслэл: Variable displacement piston pumps with accumulator circuits | Үйл ажиллагааны ашиг тус: Delivers peak power only during compression cycles, reducing idle energy consumption | ROI нөлөө: Field data shows a consistent 2535% reduction in electricity consumption compared to fixedpump systems.

Тавиурын эргэлтийн автоматжуулсан систем | Техникийн үндэслэл: Roller conveyor circuit with synchronized lifters and feeders | Үйл ажиллагааны ашиг тус: Removes manual handling of green bricks, ensuring consistent placement onto curing racks | ROI нөлөө: Lowers labor costs by 23 personnel per shift and minimizes handlingrelated product damage.

Хүчитгэсэн хүрээ & Guide Rods | Техникийн үндэслэл: Welded structural steel frame with inductionhardened guide columns | Үйл ажиллагааны ашиг тус: Maintains precise alignment under continuous load, preventing wearinduced deflection that causes mold damage | ROI нөлөө: Extends critical component lifespan by over 40%, reducing annual maintenance parts expenditure.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт | Манай тоосго хийх машины шийдэл | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Циклийн цаг (стандарт блокийн хувьд) | 1822 секунд | 15 секунд | ~25% илүү хурдан гаралт |
| Brick Compression Strength Consistency (Deviation) | ±15% from mean target strength| ±7% from mean target strength| Over 50% илүү тууштай |
| Energy Consumption per 1000 Тоосго| 5565 кВт.ц /1000 нэгж|42 кВт.ц /1000 нэгж| ~30% more efficient|
| Мөөгөнцөр солих хугацаа (Mechanical)| 46 цаг|1.5 цаг| ~70% less downtime|
| Annual Maintenance Downtime|1014 days/year|30% higher uptime|

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Үйлдвэрлэлийн хүчин чадал: -аас тохируулах боломжтой 1,800 дээр нь 10,000 standard bricks per 8hour shift.
Эрчим хүчний шаардлага: хүртэлх хүнд даацын цахилгаан мотороор ажилладаг үндсэн хөтөч 18 kw 45 kw; total connected load includes mixer and conveyor systems.
Материалын үзүүлэлтүүд: Compatible with semidry concrete mixes (low slump), stabilized soil (510% цемент), or industrial byproducts like fly ash; maximum aggregate size ≤8mm recommended.
Физик хэмжээсүүд (Typical Stationary Model): L6m x W2m x H3m; weight approximately ~8 tons depending on configuration.
Байгаль орчны үйл ажиллагааны хүрээ: Designed for ambient temperatures of +5°C to +40°C; electrical components rated for IP54 protection against dust and water splash common in plant environments.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Urban Construction Material Supplier

Сорилт: A regional supplier faced stiff competition due to high labor costs and inconsistent quality in their concrete block line. Manual molding led to variable curing times and strength.
Хариу: Implementation of an automated hydraulic brick making machine with PLC control was implemented specifically designed for hollow block production.
Үр дүн:
Labor costs reduced by $52k annually through automation of two shifts
Product consistency improved dramatically
Plant was able to secure a large municipal contract requiring certified strength reports

Fly Ash Recycling Plant

Challenge An industrial waste processor sought to add value to their fly ash output but required equipment capable of handling the finegrained material without excessive water addition
Solution A highpressure vibrocompaction brick making machine optimized for nonplastic materials was installed alongside automated batching
Үр дүн:
Successfully produces compliant paving bricks with >75% fly ash content
Created a new revenue stream converting waste into sellable product
Machine uptime exceeds % due to minimal abrasive wear from the finegrain feedstock

Арилжааны асуудал

Equipment pricing tiers are primarily defined by capacity automation level:

1 EntryLevel SemiAutomatic Machines ($25k$50k): Suitable for lower volume operations requiring some manual intervention

2 Standard FullyAutomatic Machines ($60k$120k): The most common tier offering balanced output automation

3 HighCapacity Turnkey Production Lines ($150к, +): Includes integrated mixers conveyors stacking robots

Нэмэлт шинж чанарууд:
Automatic color dosing system
Remote monitoring via IoT gateway
Upgraded wear parts package

Үйлчилгээний багцууд:
A comprehensive service agreement is recommended including scheduled maintenance training spare parts kits Extended warranties covering major structural components are available

Санхүүжилтийн сонголтууд:
Manufacturerassisted leasing arrangements are available through partners allowing you preserve capital Project financing can be structured based on projected cash flow from increased production

Түгээмэл асуултууд

Q What site preparation is required before installing this brick making machine?
A A level reinforced concrete foundation is mandatory Specific loadbearing requirements vary by model but typically exceed tons per square meter Electrical threephase power supply must be available at the designated rating along with adequate space for raw material storage green brick curing area

Q How does this machine handle different raw material moisture contents?
A Optimal performance requires moisture content within specified range typically 12% depending on material type The PLC can adjust vibration duration pressure slightly but significant deviation requires feedstock conditioning We provide detailed specifications during project planning

Q What is the expected lifespan of critical components like molds?
A With proper maintenance hardened steel molds have an expected lifespan between ,000 cycles depending on abrasiveness of raw materials Structural frames carry a year design life under normal operating conditions Regular maintenance schedules are provided

Q Are your machines compatible with existing pallet sizes curing racks?
A Most models can be adapted Standard pallet sizes mm x mm are accommodated Customization at time order possible ensure compatibility provide detailed drawings your existing system during consultation process

Q What technical support do you offer postinstallation?
A Support includes comprehensive onsite operator training detailed operation manuals video library remote troubleshooting assistance via video call We maintain regional spare parts depots ensure availability critical components Service engineers available dispatch basis under agreed terms