Хятад 500 Tph Gold Mining угаах үйлдвэрийн үйлдвэрүүд

China 500 Tph Gold Mining Washing Plant Factories

Товч тодорхойлолт:

1. PAINPOINT DRIVEN OPENING Are you facing escalating operational costs and unpredictable output in your largescale gold mining operation? For commercial buyers and plant managers overseeing hightonnage projects, сорилтууд a 500 TPH washing plant are significant: High Downtime from Blockages: Claybound or sticky material can halt your entire processing line, 1 мянган төгрөгийн үнэтэй…

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1. PAINPOINT DRIVE NOLEING

Are you facing escalating operational costs and unpredictable output in your largescale gold mining operation? For commercial buyers and plant managers overseeing hightonnage projects, сорилтууд a 500 TPH washing plant are significant:
High Downtime from Blockages: Claybound or sticky material can halt your entire processing line, costing thousands per hour in lost production and labor for manual clearing.
Тогтворгүй нөхөн сэргээх хувь хэмжээ: Inefficient scrubbing and screening lead to goldbearing fines bypassing recovery circuits, directly eroding your project's profitability.
Хэт их ус & Эрчим хүч ердийн клуб: Outdated washing technology consumes unsustainable volumes of water and high horsepower, creating both environmental compliance pressures and crippling utility costs.
Бүрэлдэхүүн хэсгүүдийн хурдан элэгдэл: Abrasive feed material degrades liners, дэлгэц, and pump systems prematurely, байнга тохиолддог, unplanned maintenance shutdowns and high parts inventory costs.

Is your current setup delivering the consistent 500tonperhour throughput your reserve model requires? Are you achieving maximum gold liberation while controlling your most variable operating expenses?

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

Орчин үеийн 500 TPH алт олборлох угаах үйлдвэр нь модульчлагдсан, heavyduty processing system designed for alluvial, амьд үлдэхийн ирмэг дээр байна, or weathered hard rock deposits. Its primary function is to disaggregate, scrub, and classify ore to prepare liberated gold for downstream concentration (жишээ нь e., шлюз, Centrifuges). Хятад 500 Tph Gold Mining угаах үйлдвэрийн үйлдвэрүүд

Үйл ажиллагааны ажлын урсгал:
1. Үндсэн тэжээл & Холбооны хязгаар: Runofmine (Омын) material is uniformly fed via apron feeder to a robust scalping screen, removing oversized waste (+75мм) before the scrubber.
2. Эрчимжүүлсэн гуужуулагч & Чөлөөлөлт: The core rotary scrubber or trommel uses internal lifters and highpressure water sprays to break down clay matrices and cementation, thoroughly liberating gold particles.
3. Бөөмийн нарийн ангилал: Discharged material is screened into multiple fractions (жишээ нь e., +10mm gravel waste, 10mm+2mm sand, 2mm slimes). This critical step ensures optimal feed sizing for downstream recovery units.
4. Гэрийн ажлын удирдлагын удирдлагменежсаар & Устай харьцах: Efficient slurry pumps and cyclones manage fine tailings streams. Integrated water recovery systems recirculate up to 90% технологийн усны.

Хэрэглээний хамрах хүрээ & Хувьсгал:
Саад тохолтол тарз: Ideal for surface mining operations with claybound auriferous gravels, saprolitic (өгөршсөн) хадгаламж, and alluvial placer projects requiring highvolume throughput.
Хувьсгал: Not suitable for competent hard rock without prior crushing. Performance is highly dependent on accurate feed characterization regarding clay content and plasticity.

3. ҮНДСЭН ОНЦЛОГ

Хүнд даацын эргэлтэт скруббер | Техникийн үндэслэл: Hightorque drive system with reinforced lifters and staggered internal spray bars | Үйл ажиллагааны ашиг тус: Ensures complete ore disintegration with minimal risk of mechanical overload or shaft deflection | ROI нөлөө: Reduces cycle time per ton by up to 15% стандарт загвартай харьцуулахад, directly increasing daily throughput.

Модульчлагдсан BoltTogether дизайн | Техникийн үндэслэл: Fabricated structural steel sections with precision machined connection points | Үйл ажиллагааны ашиг тус: Enables rapid onsite assembly by local crews without specialized heavylift welding equipment | ROI нөлөө: Суурилуулалтын хугацааг тооцоолсон хэмжээгээр багасгадаг 40%, accelerating project cash flow.

Нарийвчилсан скрининг систем | Техникийн үндэслэл: Multideck, highfrequency vibrating screens with polyurethane or rubber modular panels | Үйл ажиллагааны ашиг тус: Provides sharp classification efficiency even with damp feed material; panels are replaceable individually | ROI нөлөө: Increases fine gold recovery capture by improving screen accuracy; reduces panel replacement downtime by 60%.

Intelligent Water Management Circuit | Техникийн үндэслэл: Series of settling tanks/cyclones and variablespeed slurry pumps controlled by density meters | Үйл ажиллагааны ашиг тус: Maintains optimal process density while maximizing water recirculation; minimizes fresh water intake | ROI нөлөө: Can reduce freshwater consumption by over 70%, lowering licensing costs and environmental footprint.

Төвлөрсөн тослох & Хяналтын цэгүүд | Техникийн үндэслэл: Manifolded lubrication lines to all major bearings with diagnostic ports for vibration analysis | Үйл ажиллагааны ашиг тус: Enables preventative maintenance during scheduled stops; extends bearing life in highcontamination environments | ROI нөлөө: Lowers unscheduled bearing failure risk by an estimated 80%, ensuring predictable maintenance costs.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Нэрлэсэн хүчин чадал: 500 метр тонн/цаг (based on specific gravity of ~1.6 t/m³).
Тэжээлийн дээд хэмжээ: 250 мм хүртэл (subject to clay content).
Цэвэрлэх хүрд: Diameter x Length options from Ø3.6m x 9m to Ø4.2m x 12m based on retention time requirements.
Контаторийн систем: Dual motor + gear reducer configuration; total installed power range: 450600 kw.
Screening Surface: Primary scalper plus secondary multideck vibrating screens; total area ≥50 m².
Материалын үзүүлэлтүүд: Элэгдэлд тэсвэртэй ган (HARDOX or equivalent) on chutes and liners; polyurethane on screening surfaces.
Усны шаардлага: Fresh water makeup typically 8001200 m³/day depending on clay content in feed.
Үйл ажиллагааны хүрээ: 20°С-аас +50°С хүртэлх орчны температурт зориулагдсан.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Баруун Африкийн Аллювийн алтны төсөл | Сорилт: Extremely sticky lateritic clays caused constant plugging in existing scrubber trommel, limiting throughput to <350 TPH with excessive manual cleaning. High seasonal rainfall complicated water management.| Хариу: Installation of a purposebuilt 500 TPH washing plant featuring an aggressive doublelifter scrubber section for clay attrition and a primary dewatering screen for initial slimes removal.| Үр дүн: Achieved consistent design throughput of 480520 TPH within two weeks of commissioning. -аас ургамлын олдоц нэмэгдсэн 92%. Water recycling rate reached >85%, mitigating seasonal supply issues.

Southeast Asian Weathered Hard Rock (Saprolite) Мэс засал | Сорилт: Inefficient classification led to significant gold losses in the 2mm+0.5mm fraction reporting incorrectly to tailings due to screen blinding.| Хариу:: Deployment of a modular washing plant utilizing highfrequency Derrick®style screening technology for precise sand fraction separation ahead of gravity concentration.| Үр дүн:: Metallurgical accounting confirmed a recovery improvement of over 8 percentage points in the target size fraction. The modular design allowed installation on a constrained hillside pad without major earthworks.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our solutions are offered across three primary tiers:

1.
Pricing varies significantly based on configuration complexity.

Optional features include automated polymer dosing systems for clay handling,
integrated security lighting packages,
сэлбэг хэрэгслийн гарааны иж бүрдэл,
remote performance monitoring telemetry.

Үйлчилгээний багцууд нь ашиглалтад оруулах үндсэн дэмжлэгээс эхлээд янз бүр байдаг
through comprehensive annual maintenance contracts
including scheduled inspections,
эд ангиудын аудитыг өмсөх,
technical training.

Financing options can be structured through partner institutions,
including leasetoown agreements over
3660 сар
or milestonebased project financing.

8.Түгээмэл асуултууд

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