Үйлдвэрийн менежерүүдэд чиглэсэн, Procurement Heads, болон Инженерийн Гүйцэтгэгчид: Техникийн & Commercial Analysis of Modern Stone Crusher Solutions

Are you facing persistent bottlenecks in your aggregate production line that directly impact your bottom line? The challenges with conventional stone crushing are quantifiable: unplanned downtime due to component failure can cost over $2,500 үйлдвэрлэлийн болон хөдөлмөрийн алдагдлыг цагт. Inconsistent product gradation leads to material rejection and wasted resources, while rising energy costs consume an everlarger portion of your operational budget. Цааш нь, excessive wear part consumption creates unpredictable maintenance cycles and inventory costs. How do you increase throughput without exponentially increasing maintenance labor or energy consumption? The solution lies not in incremental updates, but in specifying a certified toptier stone crusher machine engineered to address these exact pain points.

Бүтээгдэхүүний тойм: HighCapacity Primary Jaw Crusher for Granite and Basalt Processing

Энэ бүтээгдэхүүн нь хүнд даацын бүтээгдэхүүн юм, stationary primary jaw crusher designed for the initial reduction of hard, боржин чулуу зэрэг зүлгүүрийн материал, сагссах, болон голын хайрга. Its operational workflow is engineered for maximum uptime:
1. Тэжээлийн хэрэглээ: Large dump loads are received via a vibrating grizzly feeder, which bypasses sub50mm fines to increase primary crushing efficiency.
2. Анхдагч бууралт: Material is crushed between a fixed and a mechanically actuated moving jaw plate with high kinetic energy.
3. Ахах & Дамжуулах: Crushed material exits at the bottom discharge point at a preset closedside setting (Css), directly conveyed to secondary screening or crushing stages.

Хэрэглээний хамрах хүрээ: Ideal for largescale quarry primary crushing stations and major infrastructure project mobile plants. Хувьсгал: Not designed for recycling applications with high levels of rebar or for ultrafine grinding; secondary or tertiary cone/impact crushers are required for final product shaping.

Үндсэн шинж чанарууд: Engineering for ROI

Monolithic Main Frame | Техникийн үндэслэл: Singlepiece highstrength steel casting | Үйл ажиллагааны ашиг тус: Eliminates stress points and frame flexing under peak load, ensuring precise alignment of crushing components | ROI нөлөө: Extends bearing and jaw plate life by up to 15%, эд анги солих давтамж болон холбогдох зогсолтыг багасгах.

Hydrostatic Crusher Drive System | Техникийн үндэслэл: Direct hydraulic drive for the jaw | Үйл ажиллагааны ашиг тус: Provides unrivalled torque at startup, enables reversible operation to clear blockages, and allows precise CSS adjustment under load | ROI нөлөө: Reduces mechanical wear on belts and motors, decreasing energy consumption by an average of 12% versus traditional Vbelt drives.

Intelligent Wear Part Monitoring | Техникийн үндэслэл: Embedded sensor technology in jaw plates & бүس | Үйл ажиллагааны ашиг тус: Delivers realtime data on wear patterns to your control system, enabling predictive maintenance scheduling | ROI нөлөө: Transforms part replacement from an unplanned event to a planned outage, optimizing inventory and labor planning.

Автомат тохируулгын зохицуулалт | Техникийн үндэслэл: PLCcontrolled hydraulic adjustment system | Үйл ажиллагааны ашиг тус: Allows operators to adjust product size remotely from the control room in under 60 секунд | ROI нөлөө: Бүтээгдэхүүнийг солих үед бутлахгүй байх хугацааг багасгадаг, increasing overall plant utilization.

Оновчтой кинематик & Танхим загвар | Техникийн үндэслэл: Computermodeled stroke profile and nip angle | Үйл ажиллагааны ашиг тус: Creates an aggressive crushing action that reduces slabby product and improves particle shape at the primary stage | ROI нөлөө: Lowers recirculating load on secondary circuits by up to 20%, increasing total plant throughput capacity.

Өрсөлдөх давуу тал: Гүйцэтгэлийн тоон үзүүлэлтүүд

| Гүйцэтгэлийн хэмжүүр | Industry Standard for Primary Jaw Crushers | This Primary Jaw Crusher Solution | Баримтжуулсан давуу тал |
| : | : | : | : |
| Бэлэн байдал (Үргэлж ажиллах) | 9294% (Төлөвлөсөн & Unscheduled) | 96%+ (Based on 3year field data) | +24% Үргэлж ажиллах |
| Дундаж. Эрүү хавтангийн амьдрал (Боржин чулуу) | 180,000 220,000 MTONs | 260,000 300,000 MTONs | +25% Үйлчилгээний хугацаа |
| Нэг тонн буталсан эрчим хүчний хэрэглээ| Жишиг = 100% (Суурь)| Average of 88% суурь| 12% Эрчим хүчний хэрэглээ |
| Throughput at Same CSS (цагдаа) | Жишиг = 100% (Суурь)| Consistently measures at 108112% суурь| +812% Хүчин чадал |

Field data based on comparative site testing under controlled conditions.

Техникийн үзүүлэлт

Загварын тэмдэглэгээ: JC1400HD
Тэжээх: 1400мм х 1100 мм
Макс тэжээлийн хэмжээ: 1000мм ирмэгийн урт
Recommended Closed Side Setting (Css) Бэлчээр: 150mm 280mm
Хүчин чадлын хүрээ: 450 950 цагдаа (тэжээлийн материалаас хамаарна & Css)
Жолооны эрчим хүчний шаардлага: 200 kw (Гидростатик хөтөч систем)
Нийт жин (Зөвхөн бутлуур): ~78,000 kg
Үндсэн хүрээний барилга: Унтраасан & Tempered Steel Casting
Jaw Plates Material: Manganese Steel with optional ceramic inserts
Ашиглалтын температурын хүрээ: 30°C-аас +45 °C хүртэл

Хэрэглээний хувилбарууд

Том оврын боржингийн карьерын үйл ажиллагаа

Сорилт: A major quarry faced frequent downtime from frame fatigue cracks on their primary crusher and excessive energy costs. Product gradation shifts caused bottlenecks in their secondary cone crusher circuit.
Хариу: Implementation of the JC1400HD primary jaw crusher with its monolithic frame and optimized chamber geometry.
Үр дүн: Frame integrity issues were eliminated. Plant managers reported a recorded throughput increase of 11%, while the improved particle shape reduced cone crusher cavity wear by an estimated 18%. Annual energy savings were quantified at approximately $28,000.

Major Highway Construction Project – Mobile Crushing Setup

Сорилт: A contractor needed rapid setup/teardown between sites while processing highly abrasive basalt. Unpredictable wear part failure risked critical path delays.
Хариу: Deployment of a mobile plant built around this primary jaw crusher model with Intelligent Wear Part Monitoring.
Үр дүн: The hydraulic setting adjustment enabled quick calibration for different aggregate specs. Wear sensors allowed the team to schedule liner changes during planned equipment moves, resulting in zero unplanned crushing stops over the project's ninemonth duration.

Арилжааны асуудал

Үнийн шатлал:
1. Base Equipment Package includes crusher motor drives lubrication system basic automation controls.
2 Premium Package adds Intelligent Wear Monitoring Automated Setting Regulation extended warranty.
3 Turnkey Skid Package includes pre mounted feeder walkways guards electrical panels

Optional Features Ceramic composite jaw plates dust suppression kit remote telemetry integration advanced vibration analysis ports

Үйлчилгээний багцууд:
Bronze Annual inspection parts discount Silver Includes Bronze plus one scheduled maintenance visit Gold Full coverage including all scheduled maintenance wear parts excluding consumables

Financing Options Capital equipment leasing operating lease structures project based financing available through certified partners subject to credit approval

Түгээмэл асуудаг асуултууд

Q1 Is this stone crusher machine compatible with our existing secondary circuit conveyor system?
A1 Integration requires standard engineering review Dimensional drawings belt loadings discharge heights are provided Our technical team can audit your layout to confirm compatibility ensuring minimal retrofit costs

Q2 What is the expected operational impact during installation commissioning?
A2 For stationary plants typical commissioning from delivery to full operation takes days assuming prepared foundations Mobile units require significantly less time Detailed project planning support is provided

Q3 How does the pricing structure work what are the lead times?
A3 Formal quotations are provided based on selected package tier Lead times vary from weeks for standard models to weeks for fully customized skid mounted solutions depending on current production schedule

Q4 Манай үйл ажиллагааны засвар үйлчилгээний ажилтнуудад ямар сургалт явуулдаг вэ??
A4 Comprehensive onsite training is included covering safe operation routine maintenance procedures troubleshooting guides Additional remote or classroom training modules are available

Q5 Can you supply genuine wear parts through local distributors?
A5 Yes we maintain a certified global distributor network ensuring genuine OEM parts availability with local stockholding agreements documented lead times