Certified Stone Crusher Machine | Өндөр хүчин чадалтай анхдагч & Secondary Crushing Solutions

1. PAINPOINT DRIVE NOLEING

Үйл ажиллагааны зардал нэмэгдэж, урьдчилан тааварлашгүй зогсолт нь таны нийт үйлдвэрлэлийн ашгийг бууруулж байна? Үйлдвэрийн менежерүүд болон инженерийн гүйцэтгэгчид, the core challenges in primary and secondary crushing are quantifiable:
Төлөвлөөгүй завсарлага: Холхивчийн эвдрэл эсвэл эд ангиудын элэгдэл нь таны боловсруулалтын шугамыг бүхэлд нь зогсоож болно, үйлдвэрлэл, хөдөлмөрийн алдагдалд цагт хэдэн мянган.
Тогтворгүй гаралт & Бүтээгдэхүүний бохирдол: Тэжээлийн хэмжээ эсвэл хатуулгийн хэлбэлзэл нь бөөгнөрөл үүсэхэд хүргэдэг, increasing waste and causing rejections from highvalue contracts.
Хэт их эрчим хүчний хэрэглээ: Older or inefficient crushing chambers and drives consume disproportionate power, таны зардлын хэмжигдэхүүнд шууд нөлөөлдөг.
Засвар үйлчилгээний өндөр төвөгтэй байдал: Урт, specialized procedures for wear part replacement or adjustment keep your team from proactive tasks.

Is your current crushing solution a recurring cost center rather than a reliable asset? The following certified stone crusher machine addresses these operational realities with engineered precision.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

This certified stone crusher machine is a heavyduty, jaw and cone crusher series designed for highvolume stationary crushing plants. Its design focuses on transforming blasted quarry rock or large river stone into consistent, specification aggregates for construction, замын Засгийн, бетон үйлдвэрлэл.

Үйл ажиллагааны ажлын урсгал:
1. Анхдагч бууралт (Эрүүлийн тусламж): Том тэжээлийн материал (1200 мм хүртэл) is compressed between a fixed and a reciprocating jaw plate, achieving the first stage of size reduction.
2. Материалын шилжүүлэг: Crushed discharge from the primary unit is conveyed to a secondary screening stage.
3. Хоёрдогч/ Гуравдагч бутлах (Конус Кретер): Oversize material from screens is directed to the cone crusher for further reduction in a compressive crushing chamber, producing precisely shaped end products.
4. Эцсийн хэмжээ: Correctly sized aggregate is routed to final product stockpiles.

Хэрэглээний хамрах хүрээ & Хувьсгал:
Саад тохолтол тарз: Хатуу хаданд тохиромжтой (боржин чулуу, сагссах), зүлгүүрийн материал, мөн дахин боловсруулсан бетон. Suited for stationary plant installation with integrated material handling systems.
Хувьсгал: Хөдөлгөөнт замд суурилуулсан төхөөрөмж хэлбэрээр хийгдээгүй. Maximum feed size and capacity are fixed by model selection; processing of clayheavy or highly moist feed may require prescreening.

3. ҮНДСЭН ОНЦЛОГ

Патентлагдсан бутлах камерын геометр | Техникийн үндэслэл: Computeroptimized kinematics and cavity profile | Үйл ажиллагааны ашиг тус: Delivers a consistent crush curve, reducing flaky or elongated particles in final aggregate | ROI нөлөө: Improves product marketability and reduces waste by up to 15%, хээрийн мэдээлэлд үндэслэсэн.

HeavyDuty Integrated Main Frame | Техникийн үндэслэл: Ганц бүтээл, highintegrity steel casting with reinforced ribbing | Үйл ажиллагааны ашиг тус: Eliminates frame fatigue and misalignment under cyclical loading, ensuring longterm bearing alignment | ROI нөлөө: Салбарын нормоос давсан бүтцийн үйлчилгээний хугацааг уртасгадаг, хөрөнгө оруулалтаа хамгаалах.

Автомат элэгдлийн нөхөн олговор & Setting Regulation | Техникийн үндэслэл: Hydraulic adjustment system with PLC interface | Үйл ажиллагааны ашиг тус: Allows operators to adjust crusher settings in minutes without manual shims, maintaining product gradation as wear parts age | ROI нөлөө: Reduces adjustment downtime by approximately 70% and maintains consistent output quality.

DualPurpose Hydraulic Clearing & Хэт их ачаалал хамгаалах | Техникийн үндэслэл: Integrated hydraulic cylinders serve both for clearing tramp metal blockages and resetting the machine after an overload event | Үйл ажиллагааны ашиг тус: Clears a stalled cavity in under two minutes, protecting the drivetrain from catastrophic damage | ROI нөлөө: Prevents costly secondary damage to eccentric assemblies and shafts, minimizing major repair incidents.

Төвлөрсөн тослох & Нөхцөл байдлыг хянах цэгүүд | Техникийн үндэслэл: Manifold system linking all major bearing points to a single greasing station with sensor ports | Үйл ажиллагааны ашиг тус: Аюулгүй байдлыг идэвхжүүлнэ, rapid routine maintenance and facilitates oil sample collection for predictive analysis | ROI нөлөө: Lowers scheduled maintenance time by 30% and enables proactive component replacement planning.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт | Certified Stone Crusher Solution | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Бэлэн байдал (Үргэлж ажиллах)| 9294% | 96%+ | ~4% increase in productive hours |
| Нэг кВт/ц тонн| Sitedependent baseline +15% improvement target based on chamber efficiency metrics |
| Part Life өмс (Mn18 / 22)| Varies with abrasiveness +2035% longer life demonstrated in comparative field trials |
| Засвар хийх дундаж хугацаа (MTTR)| 812 hours for major adjustments 50% reduction in critical downtime |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадлын хүрээ: 200 1,800 цагт тонн (загвараас хамааралтай).
Эрчим хүчний шаардлага: 90 450 кВт цахилгаан моторын хөтөч; standard supply 50/60Hz, customizable voltage.
Тэжээх (Эрүү): Ranges from 900mm x 600mm up to 1500mm x 1300mm.
Макс тэжээлийн хэмжээ: Шалтгаална, хамаарна 8085% of crusher inlet dimensions.
Материалын үзүүлэлтүүд: Highgrade alloy steel main frame; Манганы ган элэгдлийн доторлогоо (Mn18Cr2/Mn22Cr2 optional); Хуурамч хайлшин ган хазгай гол.
Физик хэмжээсүүд (Загвар загвар): Ойролцоох. L10m x W4m x H5m (including drive guards).
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +45°C орчны температурт зориулагдсан; тоосны хамгаалалттай холхивч; нэмэлт халаалт/хөргөлтийн системийг ашиглах боломжтой.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Боржингийн карьерын үйл ажиллагаа – Зүүн Өмнөд Ази

Сорилт: A large granite quarry faced frequent liner fractures in their secondary crushers due to uncrushable material ingress, causing weekly stoppages averaging 6 hours each.
Хариу: Implementation of our certified stone crusher with its dualpurpose hydraulic overload protection system.
Үр дүн: Үйл ажиллагааны эхний жилд, zero downtime events were recorded from tramp metal or overloads. Unplanned stoppages related to the secondary circuit fell by over 95%, contributing to an estimated additional 12,000 tonnes of annual output.

Urban Recycled Aggregate Producer – Europe

Сорилт: Processing demolished concrete with inconsistent reinforcement levels led to poor product shape and high wear costs on existing equipment.
Хариу: Installation of a primary jaw crusher model equipped with automated wear compensation and a heavyduty clearing system.
Үр дүн: Product cubicity improved by over 22%, meeting strict local authority specifications for road base. Wear part consumption decreased by an average of 28%, significantly lowering costpertonne for recycled material.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our certified stone crushers are offered under clear commercial terms designed for capital project planning:

Үнийн шатлал: Structured across three primary capacity classes—HighCapacity Primary (>1000цагдаа), Standard Stationary Plant (3001000цагдаа), and Compact Configuration (<300цагдаа). Detailed quotations are provided upon review of your specific feed material analysis and output requirements.
Нэмэлт шинж чанарууд: Зайнаас хянах телематик багц; автомат тосолгооны систем; special alloy wear liner upgrades; dust suppression sealing kits; custom discharge conveyor fittings.
Үйлчилгээний багцууд:
Платинум дэмжлэг: Төлөвлөсөн хяналт шалгалтыг багтаасан болно, parts discounting priority access to field service engineers
Алтан дэмжлэг: Covers annual inspection plus discounted parts
Үндсэн баталгаа: Standard manufacturer’s warranty covering defects in materials/workmanship
Financing Options Available through partnered financial institutions including equipment leasing capital expenditure loans

Түгээмэл асуултууд

What type of drive system is used?
Machines are equipped with direct Vbelt drives from TEFC electric motors This configuration provides proven reliability efficient power transmission allowing for some load variation

Can this crusher replace our existing model without plant redesign?
Dimensional drawings foundation loadings are provided for evaluation While frames are robust designs often require new foundations feed arrangements due optimized geometry We provide full installation documentation

How does automated wear compensation affect product consistency?
The hydraulic setting adjustment system allows operators maintain closed side setting CSS within +/3mm tolerance as liners wear This translates stable product gradation throughout liner life reducing need constant manual checks

What is included standard warranty?
Standard coverage includes months operation or hours runtime whichever comes first covering major components frame eccentric assembly against defects Optional extended warranties available

Do you provide sample testing pilot studies?
Yes we can arrange testing representative samples our facility provide detailed report predicted performance wear rates based actual material analysis

What lead time expected delivery?
Lead times vary capacity model current production schedule Typically range weeks standard configurations Custom configurations may require additional time

Are spare parts readily available global distribution network?
We maintain centralized regional warehouses critical wearing mechanical parts ensuring availability Genuine OEM parts recommended guarantee performance longevity