1. PAINPOINT DRIVE NOLEING

Managing a certified sand and gravel mining operation presents distinct challenges that directly impact profitability and compliance. Are you contending with inconsistent material quality from your deposit, leading to product rejection and lost revenue? Is your wash plant throughput limited by frequent screen blinding or inefficient fines recovery, гацаа үүсгэдэг? Are you managing excessive water consumption and complex settling pond maintenance, escalating operational costs and environmental scrutiny? Perhaps manual sampling and grade control processes are introducing variability, risking noncompliance with certification specifications. These inefficiencies translate into measurable costs: downtime for screen changes, lost saleable product in waste streams, and high water procurement or treatment expenses. The central question for plant managers is how to enhance yield and consistency from their certified reserve while controlling operational costs and maintaining stringent compliance standards.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

Энэ агуулга нь a Өндөр үр ашиг, Modular Wash Plant system engineered for certified sand and gravel production. This equipment is designed to transform raw feed from a mining face into precisely graded, specification aggregates and washed sand products.

Үйл ажиллагааны ажлын урсгалыг оновчтой болгосон:
1. Анхан шатны гуужуулагч & Хэмжээ тогтоох: Raw feed is aggressively scrubbed to break down clay conglomerates and then screened to remove oversize rock.
2. Gravel Fraction Processing: Oversize material is routed to crushers and sizing screens to produce various certified gravel products.
3. Sand Classification & Усгүйжүүлэх: The sandbearing slurry is processed through a hydraulic classifier or sieve bend, separating coarse and fine sand fractions.
4. .Торгуулийн менежмент & Water Recovery: Ultrafine silt and clay are removed via a cyclone or clarifier system, with clean process water recirculated to the feed.

Application scope includes virgin aggregate deposits, river dredging operations, and sitewon material processing for constructiongrade products. A key limitation is feed material consistency; highly variable or boulderladen deposits may require enhanced prescreening or scalping circuits not covered by a standard modular system.

3. ҮНДСЭН ОНЦЛОГ

Patented AntiBlinding Screen System | Техникийн үндэслэл: Polyurethane tensioned panels with intermittent highamplitude vibration nodes | Үйл ажиллагааны ашиг тус: Reduces screen clogging by up to 70%, maintaining consistent throughput of sticky materials | ROI нөлөө: Cuts downtime for manual cleaning by estimated 1520 сард цаг

HydroCyclone Fines Recovery Cluster | Техникийн үндэслэл: Bank of smalldiameter cyclones generating high Gforce for precise particle cutpoint separation | Үйл ажиллагааны ашиг тус: хүртэл сэргээдэг 95% of +75µm sand particles typically lost to waste ponds | ROI нөлөө: Increases saleable sand yield by 510%, боловсруулсан тонн тутамд ногдох орлогыг шууд нэмэгдүүлэх

Intelligent Water Management Module | Техникийн үндэслэл: Automated sensors controlling pump rates and flocculant dosing based on turbidity feedback loops | Үйл ажиллагааны ашиг тус: Reduces fresh water makeup requirements by approximately 80% through closedloop recycling | ROI нөлөө: Lowers water procurement costs and minimizes settling pond volume/management expenses

Модульчлагдсан PlugandPlay дизайн | Техникийн үндэслэл: Гулгасан, prepiped subassemblies with standardized connection points | Үйл ажиллагааны ашиг тус: Газар дээр нь суулгах хугацааг хүртэл бууруулна 40% compared to stickbuilt plants | ROI нөлөө: Accelerates timetoproduction, reducing capital deployment lag

Төвлөрсөн үйл явцын хяналт (CPC) Систем | Техникийн үндэслэл: SCADAbased interface providing realtime monitoring of feed rate, product grades, and machine health diagnostics | Үйл ажиллагааны ашиг тус: Enables rapid operator adjustment for consistent product specification compliance | ROI нөлөө: Minimizes offspec production batches, ensuring certification integrity

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Industry Standard Wash Plant | This HighEfficiency Modular Solution | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Sand Product Yield (% нийт тэжээлийн) | 2025% (varies by deposit) | 2833% (with fines recovery) | Шалтгаална, хамаарна +40% in sand revenue stream |
| Цэвэр усны хэрэглээ (м³/тн боловсруулсан) | ~1.0 1.5 м³/тонн (нээлттэй гогцоо) ~0.5 m³/tonne (basic recycle) 60% reduction vs basic recycle |
| Screen Maintenance Downtime (цаг/сар) ~3040 hours ~1015 hours ~65% reduction |
| Газар дээр нь суурилуулах & Ашиглалтын хугацаа (долоо хоног) ~812 weeks ~46 weeks ~50% reduction |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадал/Үнэлгээ: -аас тохируулах боломжтой 100 нь 400 tonnes per hour of raw feed.
Эрчим хүчний шаардлага: Холбогдсон нийт ачаалал дараах хооронд байна 350 кВА (Model HP100) нь 850 кВА (Model HP400), dependent on configured modules.
Материалын үзүүлэлтүүд: Contact surfaces in slurry lines utilize AR400 abrasionresistant steel; pump volutes are highchrome cast iron; screen panels are polyurethane.
Физик хэмжээсүүд: Primary module dimensions standardized at 12m L x 2.8m W x 4m H for transportability.
Байгаль орчны үйл ажиллагааны хүрээ: Designed for operation from 20°C to +45°C ambient temperature with optional heating/cooling packages for extreme climates.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Certified Concrete Sand Production Challenge A producer's existing cyclones were losing fine sand (600ZM), failing ASTM C33 gradation requirements while overconsuming water Solution Implementation of the HydroCyclone Fines Recovery Cluster alongside the Intelligent Water Module Results Sand yield increased by 8%, meeting ASTM C33 spec consistently; fresh water consumption reduced by 75%; payback period achieved in under 14 сар.

Alluvial Gravel Pit with High Clay Content Challenge Significant clay contamination caused constant screen blinding, reducing effective plant capacity by over 30% during wet periods Solution Deployment of the Patented AntiBlinding Screen System combined with a primary log washer module Results Throughput stabilized at nameplate capacity; monthly operating hours increased by an average of 120 hours without additional labor.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Equipment pricing follows a tiered modular structure:
Үндсэн давхарга: Core scrubbing, Дэлгэц авах, and basic water recycling system.
Yield Optimization Tier: Base tier plus Fines Recovery Cluster and advanced control system.
Full Compliance Tier: Includes all features plus automated sampling systems and data logging for audit trails.

Optional features include mobile skidding packages, тоосны хашлага, custom product stacking conveyors, and remote telematics for performance monitoring.

Service packages range from basic preventative maintenance plans to comprehensive fullprocess guarantees that cover total costperton performance metrics.

Financing options include traditional equipment leasing, throughputbased rental agreements where payments correlate with production volume, and upgradeinclusive tradein programs for existing fleet modernization.

8. Түгээмэл асуултууд

Q1: Is this wash plant system compatible with our existing primary crushing circuit?
A1 Yes The modular design accepts conveyorfed material Standardized feed hopper heights ensure compatibility Industry standard belt widths are used facilitating integration into most existing site layouts

Q2 What is the expected impact on our power consumption per ton processed?
A2 Field data shows power consumption per ton decreases between due higher throughput efficiency However total connected load may increase depending on added modules A detailed sitespecific energy analysis is recommended

Q3 How does the intelligent water system handle heavy rainfall which dilutes the process water?
A3 The automated sensors detect turbidity changes adjusting flocculant dosing accordingly Excess volume can be diverted ensuring system equilibrium without compromising recycled water clarity

Q4 Шууд худалдан авахаас гадна ямар арилжааны нөхцөлүүд байдаг?
A4 We offer several models including operating leases capital leases payfortonnage rental contracts These structures can preserve capital expenditure budgets aligning equipment costs directly with production revenue

Q5 What workforce training is required for implementation?
A5 Comprehensive training covering operation maintenance safety procedures provided onsite during commissioning The centralized control system simplifies operation requiring fewer adjustments than manual systems