Анхдагч бутлах саад тотгорыг онилсон: The HighCost of Compromise

Your primary crushing stage sets the tone for your entire downstream process. Inefficiency here cascades, ашигт ажиллагааг алдагдуулдаг. Are you grappling with the true costs of your current jaw crusher? Consider these operational challenges: Unplanned downtime due to premature wear part failure, алдагдсан үйлдвэрлэлд цагт хэдэн мянган зардал гардаг. Inconsistent feed opening and uneven wear patterns leading to unpredictable product gradation and increased recirculating load. Excessive vibration and structural stress that accelerates fatigue on the chassis and foundation, demanding costly structural repairs. High energy consumption per ton of material processed, directly impacting your operating margin. The constant tradeoff between throughput capacity and final product quality.

Introducing the Certified Jc5000 Jaw Crusher: a heavyduty, singletoggle jaw crusher engineered for maximum throughput and longevity in the most demanding primary crushing applications. Designed for stationary plant installation or robust mobile setups, it processes quarried rock, Нураах бетон, and runofmine ore up to 1200mm in size.

Үйл ажиллагааны ажлын урсгал:
1. Тэжээл & Урьдчилсан үзлэг: Oversize material is directed into the large feed hopper, with optional grizzly prescreening to bypass fines.
2. Aggressive Crushing Stroke: The highinertia flywheels and an aggressive elliptical crushing motion ensure efficient nipangle breaking at the inlet.
3. Хяналттай ялгадас: The hydraulic toggle adjustment system allows operators to set the closedside setting (Css) under load for precise product size control.
4. Material Ejection: Crushed material exits with minimal slabby or flaky product due to the optimized chamber geometry.

Хэрэглээний хамрах хүрээ: Өндөр тоннын дүүргэгч үйлдвэрлэхэд тохиромжтой, hard rock mining primary stations, and largescale construction & demolition recycling plants.
Хувьсгал: Not designed for grinding or ultrafine reduction; maximum feed size and material abrasiveness are bounded by its design specifications.

Үндсэн шинж чанарууд: Engineering for Operational Superiority

Хүнд даацын хүрээний дизайн | Техникийн үндэслэл: Төгсгөлийн элементүүдийн шинжилгээ (FEA) стрессийн оновчтой хуваарилалт | Үйл ажиллагааны ашиг тус: Циклийн ачааллын үед хүрээний ядаргааны хагарлыг арилгана, ensures alignment integrity | ROI нөлөө: Гамшигт бүтцийн эвдрэлийн эрсдлийг бууруулдаг, extends service life beyond 20+ жил

Гидравлик солих тохируулгын систем | Техникийн үндэслэл: Hydraulic ram replaces traditional mechanical shims | Үйл ажиллагааны ашиг тус: CSS adjustment in minutes versus hours, even while empty | ROI нөлөө: Бүтээгдэхүүний өөрчлөлтийн зогсолтыг хүртэл бууруулна 80%, ургамлын уян хатан чанарыг нэмэгдүүлдэг

Унтраасан & Tempered Jaw Dies | Техникийн үндэслэл: ISO9001certified alloy steel with specialized heat treatment | Үйл ажиллагааны ашиг тус: Achieves optimal hardnesstoughness balance, resisting abrasive wear and fracture | ROI нөлөө: Элэгдлийн хугацааг уртасгана 3050% стандарт манганы гангаас илүү, зардлыг бууруулах

Spherical Roller Bearing Assembly | Техникийн үндэслэл: Largediameter bearings with automated lubrication ports | Үйл ажиллагааны ашиг тус: Supports high radial and axial loads, runs cooler under continuous duty | ROI нөлөө: Proven bearing service intervals exceeding 24,000 цаг, eliminating a common failure point

PLCIntegrated Protection System | Техникийн үндэслэл: Continuous monitoring of power draw, bearing temperature, ба гидравлик даралт | Үйл ажиллагааны ашиг тус: Prevents tramp metal damage through automated clearing cycles and immediate shutdown on fault detection | ROI нөлөө: Protects core components from irreversible damage, avoiding sixfigure repair bills

Competitive Advantages of the Certified Jc5000 Jaw Crusher

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт (Харьцуулж болох анги) | Jc5000 Solution Documented Result | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Бэлэн байдал (Үргэлж ажиллах)| 9294% | Талбайн өгөгдөл нь тогтвортой байгааг харуулж байна >96% олдоц| +34% |
| Амьдралыг өмс (Зүлгүүрийн чулуулаг)| ~450,000 metric tons per set | Average documented life of 650,000 метр тонн| +44% |
| Эрчим хүчний зардал| 0.85 kWh/metric ton processed| Verified average of 0.72 kWh/metric ton| +15% бууруулах |
| CSS тохируулах хугацаа| 24 цаг (mechanical shim) | <30 хоёр хоног (гидравлик систем) |< 85% |
Based on aggregated field performance reports from installed units in granite and basalt quarries.

Техникийн үзүүлэлт

Тэжээх: 1500мм х 1200 мм (59" x 47")
Тэжээлийн дээд хэмжээ: 1200 мм хүртэл (47") ирмэгийн урт
Хаалттай хажуугийн тохиргоо (Css) Бэлчээр: 150мм 300мм (6" 12")
Хүчин чадлын хүрээ: Шалтгаална, хамаарна 1,750 метр тонн/цаг (тэжээлийн материал болон CSS-ээс хамаарна)
Жолооны эрчим хүчний шаардлага: Dual drive configuration requiring a total connected power of up to kW/HP.
Бутлуурын жин (Үндсэн нэгж): Approximately XX metric tons.
Үндсэн хүрээний барилга: Fabricated from heavyduty steel plate with reinforced ribbing; stressrelieved before machining.
Swing Jaw Construction: Forged from a single piece of highstrength steel.
Ашиглалтын температурын хүрээ: 20°C-аас +40 °C хүртэл (4°F-аас +104°F хүртэл) with standard lubricants.

Хэрэглээний хувилбарууд

Granite Aggregate Quarrying Challenge:

A largescale quarry faced excessive downtime every two weeks for manual jaw gap adjustment using shims. Product consistency drifted between adjustments.

Хариу:

Implementation of a Certified Jc5000 Jaw Crusher as the primary unit.

Үр дүн:

CSS adjustments reduced from biweekly fourhour tasks to tenminute procedures. Plant managers reported a measurable improvement in gradation consistency (+/5% зөрүү), enabling more efficient downstream screening.

Iron Ore Primary Crushing Challenge:

An iron ore processing plant struggled with premature bearing failures in their primary crusher every ~18 months due to extreme dust ingress and high cyclic loads.

Хариу:

Installation of a Certified Jc5000 with its sealed spherical roller bearing labyrinth system connected to an automated grease injection system.

Үр дүн:

Bearing inspection after two years showed no signs of contamination or spalling. Projected service life now exceeds five years based on condition monitoring data.

Арилжааны асуудал

The Certified Jc5000 is positioned as a capital investment focused on total cost of ownership reduction over a minimum tenyear horizon.

Үнийн шатлал: Base equipment pricing is structured around drive motor configuration options (жишээ нь e., standard efficiency vs. premium efficiency motors). Export packaging standards also affect base price.
Нэмэлт шинж чанарууд & Иж бүрдэл: Key options include an integrated automatic lubrication system for bearings and toggle area; various jaw die profiles for different applications; different liner materials for feed hopper; motor starter package; advanced condition monitoring sensors tied directly into plant SCADA systems.
Үйлчилгээний багцууд: Threetiered plans are available:
Bronze – Extended warranty coverage on major components.
Silver – Bronze benefits plus annual inspection by factorycertified technicians.
Gold – Allinclusive coverage including scheduled wear part replacement at prenegotiated rates.
Санхүүжилтийн сонголтууд: Available through partnered financial institutions include standard equipment leasing structures or project financing tailored for greenfield installations.

Байнга асуудаг асуултууд

1. Is the Certified Jc5000 compatible with our existing secondary/tertiary crushing circuit?
Тиймээ. Its precisely controllable CSS allows you to tune its output gradation as optimal feed stock for your cone crushers or further processing stages.

2. What is the expected impact on our overall plant energy consumption?
Industry testing demonstrates that its higher throughput per kWh can reduce primary crushing energy costs by approximately . This impact is most significant in operations running multiple shifts.

3. How does the hydraulic toggle system handle tramp metal events?
The system includes an automatic release function that allows the moving jaw to yield under extreme pressure from uncrushable material before resetting itself—minimizing downtime without manual intervention.

4.What are typical lead times for delivery?
For standard configuration units built against forecast orders lead time is typically XX months exworks Confirmed orders will receive firm scheduling upon deposit receipt

5.Are there financing options available that separate equipment cost from installation services?
Yes project financing can be structured such that site preparation electrical work installation commissioning services are bundled into a single agreement providing clear budget control

6.Манай засвар үйлчилгээний багийнханд ямар сургалт явуулдаг?
A comprehensive twoday onsite training program covering operation daily checks routine maintenance procedures troubleshooting guides is included with every unit purchase

7.Can we source compatible wear parts locally or must they be OEM?
While dimensional drawings are available allowing local fabrication we strongly recommend genuine OEM parts Their metallurgical specifications directly influence documented performance metrics like throughput wear life