H1: Engineered for Throughput and Durability: Certified Impact Crushers at Wholesale Pricing

1. PAINPOINT DRIVE NOLEING

Managing aggregate production or mineral processing comes with persistent operational challenges that directly affect your bottom line. Та мэдэрч байна уу:
Excessive Downtime for Wear Part Changes: Байнга, lengthy shutdowns to replace hammers, Блок баар, болон доторлогоо, costing hundreds of manhours annually.
Урьдчилан таамаглах боломжгүй бүтээгдэхүүний зэрэглэл: Inconsistent output sizing requiring recrushing or leading to product specification failures, impacting material yield and sales.
High Operational Costs from Energy Inefficiency: Crushers that consume disproportionate power for their output, with energy representing up to 40% of your total processing cost.
Rigid Application Limitations: Equipment that cannot adapt to varying feed materials (жишээ нь e., from limestone to recycled concrete) without significant reconfiguration or performance loss.
Hidden Costs of Premature Failure: The cascading expense of unscheduled maintenance, secondary damage from component failure, and lost production contracts.

Үйлдвэрийн менежерүүдийн гол асуулт бол энэ юм: хэрхэн тогтвортой байдалд хүрэх вэ, speccompliant product while controlling the three major cost centers—downtime, өмсөх, and energy consumption?

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

A certified impact crusher is a heavyduty reduction machine utilizing highspeed rotors and impact forces to fracture materials. Энэ нь анхан шатны зориулалтаар хийгдсэн, дунд, or tertiary crushing applications where a cubical product shape is critical.

Үйл ажиллагааны ажлын урсгал:
1. Тэжээлийн хэрэглээ: Material is loaded into the feed hopper and directed onto the rotor assembly.
2. Хурдасгал & Цохилт: The highvelocity rotor hurls material against stationary anvils or into the crushing chamber walls, хугарал үүсгэх.
3. Хэмжээг хэмжээний баримтац & Эргэлтийн эргэлт: Sized material passes through adjustable aprons or grates; oversized pieces are recirculated back into the impact zone for further reduction.
4. Бүтээгдэхалт авах: Crushed material exits the chamber onto conveyor systems for downstream processing.

Хэрэглээний хамрах хүрээ: Ideal for softer to mediumhard minerals (шохойн чулуу, Т0о), recycled concrete and asphalt, and aggregate production requiring specific shape characteristics.

Гол хязгаарлалт: Not typically suited for highly abrasive materials (жишээ нь e., certain siliceous ores) as primary crushing units without specialized alloy components, where compressive crushers may offer superior wear life.

3. ҮНДСЭН ОНЦЛОГ

Гидравлик тохируулгын систем | Техникийн үндэслэл: Компьютерийн удирдлагатай гидравлик цилиндр | Үйл ажиллагааны ашиг тус: Allows operators to adjust apron gap settings in minutes versus hours for precise product size control during operation | ROI нөлөө: Reduces adjustment downtime by ~70% and minimizes offspec production runs

Моноблок роторын дизайн | Техникийн үндэслэл: Solid cast or forged steel rotor disc assembly | Үйл ажиллагааны ашиг тус: Provides superior inertia for crushing large feed and exceptional durability under shock loads | ROI нөлөө: Үйлчилгээний интервалыг хүртэл сунгана 50% compared to segmented rotors and reduces vibrationrelated stress on bearings

MultiFunction Impact Aprons | Техникийн үндэслэл: Independently adjustable primary and secondary aprons with overload protection | Үйл ажиллагааны ашиг тус: Enables finetuning of crushing chamber geometry for different materials; automatic release protects against tramp metal | ROI нөлөө: Optimizes product gradation yield by ~15% and prevents catastrophic damage from uncrushables

Шууд хөтөч дамжуулалт | Техникийн үндэслэл: Coupled motortorotor drive system eliminating Vbelts | Үйл ажиллагааны ашиг тус: Хамгийн их эрчим хүчний дамжуулалтыг хангана (гүйцээх 95% бүтээмж) мөн засвар үйлчилгээний цэгүүдийг багасгадаг | ROI нөлөө: Эрчим хүчний хэрэглээг ойролцоогоор бууруулна 812% versus beltdriven systems and removes belt replacement costs

ServiceAccess Design | Техникийн үндэслэл: Hydraulically opening crusher housing and accessible wear part retention systems | Үйл ажиллагааны ашиг тус: Аюулгүй байдлыг идэвхжүүлнэ, rapid liner and blow bar changes from above or the side of the machine | ROI нөлөө: Cuts standard wear part replacement time by over 60%, ургамлын хүртээмжийг шууд нэмэгдүүлэх

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандартын суурь | Certified Impact Crusher Solution | Баримтжуулсан давуу тал |
| : | : | : | : |
| Хэсэг солих хугацааг өмс (Хошууч) | 1624 цаг | 68 hours with serviceaccess design | Шалтгаална, хамаарна 67% сайжруулалт |
| Нэг тонн буталсан эрчим хүчний зарцуулалт| 1.8 2.2 кВт.ц/т (материалаас хамаарч өөр өөр байдаг)| 1.5 1.7 kWh/t with direct drive & оновчтой танхим| ~15% average improvement |
| Blow Bar / Hammer Metal Utilization| ~6070% before replacement| Patented designs achieve >85% utilization| ~20% more wear material used |
| Бүтээгдэхүүний кубын харьцаа (Хэлбэрийн индекс)| Ихэвчлэн 0.7 0.8| Тууштай хүрдэг >0.85 due to controlled impact angles| Superior product shape for premium aggregates |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадлын хүрээ: Загваруудаас авах боломжтой 150 TPH хэтэрсэн 800 TPH дамжуулах чадвар.
Эрчим хүчний шаардлага: Моторын үнэлгээ 200 kw (250 Царгуур) нь 600 kw (800 Царгуур), стандарт үйлдвэрлэлийн цахилгаан хангамжид нийцдэг.
Материалын үзүүлэлтүүд: Өндөр хром мартенсит ган үлээгч баар (Cr26); Manganese or composite alloy apron liners; Heavyduty spherical roller bearings with continuous lubrication.
Физик хэмжээсүүд (Дунд түвшний ердийн загвар): Ашиглалтын жин ойролцоогоор. 28,000 кг; Тэжээлийн нээлт хүртэл 1020 x 720 мм; Transport dimensions compliant with road regulations.
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +45°С хүртэлх орчны температурт зориулагдсан; dustsealed bearing housings; noise emission levels compliant with <85 дүүдэр(Аг) нэмэлт иж бүрдэл бүхий операторын станц дээр.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Дүүргэгч үйлдвэрлэгч – Шохойн чулууны карьер | Сорилт: Need to produce multiple certified products (суурь материал, чип тамга, бетон чулуу) from a single feed stream while maintaining shape specifications mandated by state DOT contracts. Existing cone crusher produced excessive flaky material.| Хариу: Installation of a tertiary certified impact crusher in closed circuit with a screen.| Үр дүн: Achieved consistent cubical product with a shape index above 0.87 across all products. Reduced recirculating load by 25%, allowing a single unit to service two product stockpiles simultaneously.

Барилгын & Demolition Recycling Yard | Сорилт: Highly variable feed material (төмөр бетон, барагшин, тоосго) causing frequent clogging and accelerated wear in existing jaw/impact combo; excessive downtime unjamming.| Хариу: Primary certified impact crusher equipped with overloadprotected aprons, monobloc rotor for tramp metal tolerance, and hydraulic adjustment for quick clearance changes.| Үр дүн: Throughput of mixed C&D waste increased by an average of 30%. Unplanned stoppages due to jamming decreased by over 90%. Wear part life on primary components improved by 40%.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Certified impact crushers are offered in structured pricing tiers based on capacity and feature sets:
Стандарт үүргийн түвшин: Зүлэгдэлгүй материалыг тогтмол тэжээхэд зориулагдсан; includes core hydraulic adjustment and basic service access.
Хүнд даацын түвшин: For mixed or abrasive feeds; сайжруулсан хувцасны багцуудыг багтаасан болно (Cr26+ alloys), дэвшилтэт хяналтын мэдрэгч, and full hydraulic opening.
Modular/Portable Tier: Skidmounted or wheeled chassis configurations with integrated feeders and prescreens.

Optional features include automated control systems integrating with plant PLCs , тоос дарах иж бүрдэл , extended warranty packages covering major components ,and custom wear part profiling .

Санхүүжилтийн сонголтуудад хөрөнгийн түрээсийн гэрээ орно , үйл ажиллагааны түрээс ,and rentaltoown structures tailored to project cash flow . Comprehensive service packages provide scheduled maintenance , алсын зайн оношлогооны дэмжлэг ,and guaranteed wear part delivery programs .

8.Түгээмэл асуултууд

Q1:What is the typical lead time between order placement commissioning?
A1.For standard models lead times average between 1216 weeks .Custom configurations may require 1822 weeks .Expedited manufacturing options are available .

Q2 Can your impact crusher replace our existing primary jaw crusher?
A2.This depends entirely on your feed material’s abrasiveness compressive strength .For most limestone recycled materials a primary impact crusher can be highly effective often offering lower capital cost higher reduction ratio .For very hard abrasive granite trap rock we recommend retaining a jaw crusher as primary unit using our impactor as secondary stage .

Q3 How does wholesale pricing work what volume commitments are required?
A3 Wholesale pricing applies confirmed orders multiple units annual purchase agreements negotiated framework contracts .Our commercial team structures pricing based total project value including spare parts packages longterm service agreements .

Q4 What training provided our operations maintenance staff?
A4 We provide comprehensive onsite training covering safe operation routine maintenance troubleshooting procedures included commissioning package .Additional virtual training modules available your team covering parts identification ordering process .

Q5 Are performance guarantees offered?
A5 Yes we provide guaranteed minimum throughput capacity based agreed feed material specifications guaranteed maximum power consumption per ton crushed .These are formalized contract annexes subject predefined test protocols .

Q6 How do you ensure component availability minimize our inventory costs?
A6 Our certified dealer network maintains strategic stocks critical wear parts rotors bearings .We also offer consignment stock programs tailored your predicted usage providing onsite parts without upfront capital outlay .

Q7 What data reporting capabilities does equipment have?
A7 Standard telemetry provides realtime data rotor speed bearing temperature power draw operational hours which accessed via local HMI optional integration plant SCADA systems advanced models offer predictive analytics alerting potential issues before cause unplanned downtime