Баталгаажсан кокс чичиргээний дэлгэц үнэ

Товч тодорхойлолт:

1. PAINPOINT DRIVEN OPENING Is your petroleum coke screening operation plagued by persistent, зардал ихтэй үр ашиггүй байдал? Үйлдвэрийн менежерүүд болон инженерийн гүйцэтгэгчид, the challenges of processing bulk coke are familiar: excessive dust generation creating environmental and health hazards, blinding of screen decks leading to catastrophic drops in throughput, and severe abrasion from coke’s sharp edges causing…

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1. PAINPOINT DRIVE NOLEING

Is your petroleum coke screening operation plagued by persistent, зардал ихтэй үр ашиггүй байдал? Үйлдвэрийн менежерүүд болон инженерийн гүйцэтгэгчид, the challenges of processing bulk coke are familiar: excessive dust generation creating environmental and health hazards, blinding of screen decks leading to catastrophic drops in throughput, and severe abrasion from coke’s sharp edges causing premature wear and unplanned downtime. Each hour of lost screening capacity directly impacts your bottom line through delayed shipments and increased labor for manual clearing. Are you constantly balancing the tradeoff between screening accuracy and machine longevity? What is the true cost of your current screen’s vibration profile on both product quality and structural integrity? The right certified Coke Vibration Screen is not just a purchase; it’s a strategic investment in predictable, profitable operation.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

A Certified Coke Vibration Screen is a heavyduty, highcapacity linear or elliptical motion vibrating screen specifically engineered for the dry separation of calcined or green petroleum coke (петкок). Түүний загвар нь бат бөх чанарыг чухалчилдаг, тоос барих, and consistent sizing under continuous, зүлгүүрийн ачаалал.

Үйл ажиллагааны ажлын урсгал:
1. Тэжээх танилцах: Bulk coke is conveyed onto the robust feed box, which evenly distributes material across the full width of the primary screen deck.
2. Давхаргалалт & Хуваах: The precisely tuned vibratory motion stratifies material, forcing fines through the specified aperture sizes while moving oversize particles toward the discharge end.
3. Sized Product Handling: Correctly sized coke fractions discharge into segregated chutes or conveyors for stockpiling or loading, while oversize material may be crushed and recirculated or stockpiled separately.

Хэрэглээний хамрах хүрээ & Хувьсгал:
This equipment is designed for hightonnage sizing (жишээ нь e., 3/8" x 6 шүүр, 4 mesh x 10 шүүр) of petroleum coke in bulk terminal and calcining plant applications. It is not suitable for wet screening processes or for materials with high moisture content that would promote pastelike blinding. Maximum efficiency is achieved with properly precrushed feed material. Баталгаажсан кокс чичиргээний дэлгэц үнэ

3. ҮНДСЭН ОНЦЛОГ

Sealed DustContainment System | Техникийн үндэслэл: Full perimeter rubber dust seals combined with negative pressure zones at transfer points | Үйл ажиллагааны ашиг тус: Reduces airborne particulate emissions by over 95%, ensuring compliance with site environmental standards and improving operator health & safety conditions | ROI нөлөө: Mitigates risk of regulatory fines, гэрийн ажил хийх ажлыг бууруулдаг, and minimizes product loss as dust.

Blinding Deck технологи | Техникийн үндэслэл: Polyurethane or rubber screen panels with slotted apertures combined with optional ball tray or ultrasonic deblinding systems | Үйл ажиллагааны ашиг тус: Maintains consistent open screen area by preventing nearsize particles from lodging in apertures, ensuring stable throughput rates over extended shifts | ROI нөлөө: Eliminates costly production pauses for manual cleaning; improves overall screening efficiency by 1525%.

Элэгдэлд тэсвэртэй доторлогооны багц | Техникийн үндэслэл: Wear liners fabricated from AR400 steel or equivalent at all impact points (тэжээлийн хайрцаг, хажуугийн хавтан) | Үйл ажиллагааны ашиг тус: Protects the structural frame from direct coke abrasion, extending the service life of critical components by 35x compared to mild steel | ROI нөлөө: Drastically reduces maintenance part replacement costs and extends major overhaul intervals.

Тэнцвэртэй DualVibrator Drive | Техникийн үндэслэл: Two synchronized vibratory motors generating a linear or elliptical motion with adjustable amplitude via outofbalance weights | Үйл ажиллагааны ашиг тус: Provides consistent material travel speed and stratification without transmitting destructive harmonic vibrations to the support structure | ROI нөлөө: Lowers structural support costs, reduces bearing stress for higher uptime (ихэвчлэн >98%), and cuts energy consumption per ton screened.

Modular Deck Assembly | Техникийн үндэслэл: Independently tensioned screen decks using a clamp rail system without weldedin cross members | Үйл ажиллагааны ашиг тус: Allows for rapid panel changeout (3050% илүү хурдан) and enables easy adaptation to different product size specifications by swapping panel types | ROI нөлөө: Reduces downtime for screen changes from hours to minutes, үйл ажиллагааны уян хатан байдлыг нэмэгдүүлэх.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадал / Үнэлгээ: -аас дамжуулахад зориулагдсан 200 нь 2,000 метр тонн/цаг (MTPH), depending on model size and separation cut point.
Эрчим хүчний шаардлага: Driven by dual electric vibratory motors ranging from 15 кВт 75 кВт нийт суурилуулсан эрчим хүч (400V/50Hz эсвэл 480V/60Hz стандарт).
Материалын үзүүлэлтүүд: Main frame constructed from heavyduty rolled steel sections. Critical wear areas lined with minimum AR400 steel. Screen panels available in hightensile polyurethane, резин, or hybrid compositions.
Физик хэмжээсүүд: Typical unit sizes range from 1.8m x 4.8m (6' x 16') up to 3m x 9m (10’ x 30’). Overall height varies based on deck configuration.
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +45°С хүртэлх орчны температурт зориулагдсан. Bearings are rated for continuous operation under heavy dust load conditions typical in coke handling.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Bulk Terminal Loading Facility | Сорилт: A major export terminal faced severe dust emissions during final screening before ship loading, risking environmental noncompliance. Frequent screen blinding also created bottlenecks, delaying vessel turnaround times.| Хариу: Implementation of a largecapacity Certified Coke Vibration Screen featuring a fully enclosed design with integral dust skirts and antiblinding polyurethane panels.| Үр дүн: Airborne dust at the shiploader was reduced to within permitted levels without additional baghouse capacity. Screening throughput stabilized, contributing to an average vessel loading time reduction of 8%.

Calciner Plant Product Sizing Circuit | Сорилт: Anodegrade calcined coke required precise sizing (4mm +10mesh). The existing screens suffered rapid wear on wire cloth decks, causing size distribution drift and requiring weekly changeouts that halted production.| Хариу: Installation of two parallel Coke Vibration Screens equipped with specialized abrasionresistant rubber screen panels featuring slotted apertures.| Үр дүн: Panel life extended to over three months per set. Бүтээгдэхүүний тууштай байдал мэдэгдэхүйц сайжирсан (±2% variance on target fraction), enhancing product premium. Annual maintenance labor hours dedicated to screen upkeep fell by over 60%.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Equipment pricing tiers are primarily determined by machine size (тавцангийн талбай), хөтчийн чадлын зэрэглэл, and material specification levels.
Үндсэн тохиргооны түвшин: Includes standard duty liners, basic polyurethane panels , mechanical vibrator drive ,and minimal dust sealing . Suitable for less severe duty cycles.
Дээд зэрэглэлийн тохиргооны түвшин: Includes full AR400 liner package , advanced antiblinding panels , dual vibratory motor drive , comprehensive multipoint dust sealing system ,and access platforms . Recommended for continuous highcapacity operations.
Optional features include variable frequency drives for motion control , ultrasonic deblinding systems , explosionproof motor ratings ,and custom discharge hooding .
Service packages range from basic commissioning support to comprehensive annual maintenance agreements including inspection , чичиргээний шинжилгээ ,and wear part inventory management . Financing options including equipment leasing are available .

8.Түгээмэл асуултууд Баталгаажсан кокс чичиргээний дэлгэц үнэ

1.Q:What makes a Coke Vibration Screen "баталгаажуулсан"?
Аг:Certification typically refers to thirdparty validation that the screen's design meets specific industry standards for structural integrity,dust emission control,and safety protocols relevantto bulk material handling.It provides documented assuranceof performance claims.

2.Q Can this equipment integratewith our existing crushingand conveying circuit?
A Yes.Coke Vibration Screensare designedfor standard bulk plant layouts.Feedand discharge heightsas wellas chute connection pointscan be engineeredto matchyour current footprint.Electrical controls canbe adaptedto interfacewith your PLC system

3.Q Whatisthe expected operational lifespanofthe mainframe?
A With proper installationand routine maintenanceofwear parts,the mainstructural frameofa Certified Coke Vibration Screenhasadesign lifecxceeding20yearsincontinuous service.Criticalwear componentslikelinersand panelsaresacrificialand havereplacement cyclesas outlinedin specifications

4.Q How doesthe antiblinding featureimpactthe minimumcut sizewecan achieve?
A Whilehighly effectivefor slotsizesdown t0approximately0.mm( шүүр),the efficiencyofmechanicalantiblinding systemsdecreasesfor veryfine separations( e.g.,below65mesh).For ultrafine sizing,a differenttechnology suchasanairsiftermay berecommended

5.Q Сэлбэг хэрэгсэл бэлэн байгаа эсэх?
A Reputable manufacturersstockcriticalspare parts(холбогдол,моторууд,rubber components)inglobal distribution centers.Servicelevel agreementscan guaranteepartavailabilitywithin specifiedtimeframesto minimizeyour operational risk

6.Q Ердийн суурилуулалт, ашиглалтад оруулах хугацаа гэж юу вэ?
A Fora standard unit,factory preassembly minimizesfield erection time.Onsite installationincluding foundation preparation mechanical setting electrical connection,and dryrun commissioning typically requires weeksby experienced technicians

7.Q Do you offerperformance guarantees?
A Yes.Performance guaranteesfor capacity screening efficiency,anddust containmentare providedbasedon agreedupon feedmaterial characteristics.Guaranteesare contingentupon correctequipment selectionfor yourapplication

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