1. PAINPOINT DRIVE NOLEING

Managing the continuous, highvolume flow of raw materials and clinker is a persistent bottleneck in cement production. Inefficient or unreliable material transport directly impacts your plant’s throughput, энэтгэлийн зарцуулалт, and maintenance overhead. Are you facing these specific challenges with your current system?

Засвар үйлчилгээний хэт их зогсолт: Frequent chain failures, золд, or misalignment in conveying systems can halt an entire production line, алдагдах гарц нь цагт хэдэн мянган зардал гаргадаг.
Эрчим хүчний өндөр хэрэглээ: Inefficient drives and outdated conveying technology contribute significantly to your plant’s power bill, ашгийн хэмжээг бууруулж байна.
Material Degradation & Асгарсан: Improper handling during transport leads to product loss through dust generation and spillage, creating cleanup costs and potential environmental compliance issues.
Хязгаарлагдмал уян хатан байдал & Ихэмжиг: Inflexible systems struggle to adapt to changes in feedstock or required throughput, hindering process optimization and expansion plans.
Өсөн нэмэгдэж буй үйл ажиллагаа & Аюулгүй байдлын эрсдэл: Reliance on manual intervention for loading/unloading or dealing with constant jams increases exposure to safety incidents and repetitive strain injuries.

If these operational costs sound familiar, the specification of your bulk material handling equipment requires a critical review.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ: HeavyDuty Apron Feeders

Хүнд даацын хормогч тэжээгч нь бат бөх байдаг, continuousduty machine designed for controlled volumetric feeding of abrasive, хүнд, and largesized materials—such as limestone, сав / / эсгалах, тархины өрөө, and slag—in primary crushing and raw mill feed applications. Its operation is based on a series of overlapping pans mounted on crawler chains that form a continuous moving bed.

Үйл ажиллагааны ажлын урсгал:
1. Ачааж байна: Material is directly dumped onto the feeder pans from a dump hopper or under a stockpile.
2. Тээвэр: The interconnected pans are pulled by heavyduty chains driven by a gearboxconnected motor. The material rides on the solid pan surface.
3. Ахах: Material is carried horizontally or on an incline to a controlled discharge point, typically onto a conveyor belt or directly into a crusher.

Хэрэглээний хамрах хүрээ: Ideal for primary feeding of ROM (RunofMine) материал, handling hot clinker (up to specified temperature limits), and severeduty applications with high impact loads. It is the preferred solution where belt feeders would be cut or punctured.

Хувьсгал: Not suitable for fine powders alone; higher initial capital cost compared to some belt feeders; requires more substantial foundational support due to weight.

3. ҮНДСЭН ОНЦЛОГ

Forged Alloy Chain System | Техникийн үндэслэл: Hightensile strength alloy steel with precision heat treatment | Үйл ажиллагааны ашиг тус: Provides exceptional resistance to shock loading and abrasion from heavy materials like limestone boulders | ROI нөлөө: Талбайн өгөгдөл хүртэл харагдана 40% longer service life compared to standard chains, reducing replacement frequency and associated downtime costs.

Segmented Overlapping Pans | Техникийн үндэслэл: Cast manganese steel pans with boltedon liners | Үйл ажиллагааны ашиг тус: Contains material completely, minimizing spillage and dust; worn liners can be replaced individually without removing entire pan sections | ROI нөлөө: Lowers material loss and reduces liner replacement labor time by an average of 35%.

Хувьсах давтамжийн хөтөч (VFD) Удирдах | Техникийн үндэслэл: AC motor control allowing precise adjustment of motor speed and torque | Үйл ажиллагааны ашиг тус: Enables exact feed rate control from 10% нь 100% capacity to match downstream process demand; provides softstart capability | ROI нөлөө: Optimizes crusher or mill feed for maximum efficiency; reduces inrush current during startup, lowering energy costs.

Битүүмжилсэн & Lubricated Roller Bearings | Техникийн үндэслэл: Labyrinth seals with automatic grease purge systems at each head shaft bearing | Үйл ажиллагааны ашиг тус: Excludes abrasive dust from critical bearing surfaces under high load conditions | ROI нөлөө: Ашиглалтын хугацааг дахин уртасгана 50%, preventing unplanned stoppages due to bearing seizure.

Modular Pan & Хүрээний дизайн | Техникийн үндэслэл: Bolttogether frame sections and standardized pan modules | Үйл ажиллагааны ашиг тус: Тээвэрлэлтийг хөнгөвчилдөг, installation onsite within confined spaces like existing feed floors; facilitates future length extensions | ROI нөлөө: Суулгах хугацааг ойролцоогоор багасгадаг 25% versus welded monolithic frames.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт хормогч тэжээгч | Манай хүнд даацын хормогч тэжээгчийн шийдэл | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Бүтэлгүйтэл хоорондын дундаж хугацаа (MTBF) Гинжин хэлхээ| ~8,000 operating hours| >12,000 ажиллах цаг| +50% |
| Energy Efficiency at Rated Load| Суурь (100%)| Оновчтой жолооны галт тэрэг & VFD хяналт| Шалтгаална, хамаарна 15% reduction in kW/ton |
| Pan Liner Replacement Time (per segment)| ~4 цаг (full weld/bolt)| ~2.5 hours (modular bolton)| 37% |
| Maximum Handling Capacity (цагдаа)| Varies by width/design| Engineered head shaft & drive for 20% overload capacity| +20% surge capability |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадлын хүрээ: -аас 500 TPH хэтэрсэн 3,000 TPH standard models; custom engineering available.
Эрчим хүчний шаардлага: -аас мотороор жолооддог 75 кВт 400 кВт+, supplied with IP66 protection rating for harsh environments. Compatible with plant voltages up to 6.6kV.
Материалын үзүүлэлтүүд: Тогоо: ASTM A128 Grade BHN Manganese Steel liners on structural steel bases. Гинж: Хуурамч хайлш ган, heattreated for hardness core with tough exterior.
Физик хэмжээсүүд: Стандарт өргөн нь 1.5м-ээс 3м хүртэл; lengths customized from 4m to over 30m. Incline capability up to 25 градус.
Байгаль орчны үйл ажиллагааны хүрээ: Орчны температурын хүрээ: 20°C-аас +45 °C хүртэл. Capable of handling material temperatures up to 120°C continuously (special designs available for hotter clinker).

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Cement Plant Primary Crushing Feed | Сорилт: A plant experienced chronic downtime due to belt feeder ripping under impact from large (>1м) limestone boulders from the quarry ROM pad. Spillage was severe.| Хариу: Installation of a widewidth heavyduty apron feeder between the dump hopper and jaw crusher.| Үр дүн: Eliminated feederrelated stoppages entirely for over two years since installation; spillage reduced by an estimated 95%; crusher feed rate stabilized for optimal operation.

Клинкер хөргөгчийг зайлуулах | Сорилт: Халуун клинкер (ойролцоох. 80°C) was causing excessive wear on standard conveyor belts at the cooler outlet, leading to quarterly belt replacements.| Хариу: Implementation of an inclined apron feeder designed for elevated temperatures as the first stage transporter.| Үр дүн: Conveyor belt life extended threefold; total system availability increased due to predictable wear patterns on replaceable apron pan liners.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Үнийн шатлал: Configured based on width/length/capacity specifications:
I шат (2500 Цагдаа): Customengineered superheavy duty design.

Нэмэлт шинж чанарууд: Integrated weighing systems (belt scale), automatic lubrication systems tailored for specific intervals/conditions wear monitoring sensors integrated into chain pins full guarding packages per local regulations.

Үйлчилгээний багц боломжтой:

Ашиглалтын дэмжлэг
Annual Inspection Program
Critical Spare Parts Kits
Газар дээрх сургалт

Financing options include capital lease operating lease structures tailored project financing through our industrial finance partners terms typically range from months years depending upon agreement structure

8.Түгээмэл асуултууд

Q1.Is this equipment compatible with our existing PLCbased control system?
Yes all variable frequency drives come equipped standard communication protocols such as Modbus TCP/IP Profibus DP allowing integration into most modern plant distributed control systems

Q2.What is typical lead time delivery?
For standard capacity models within our Tier II range lead time averages weeks Custom engineered highcapacity units require detailed engineering plan accordingly

Q3.Does installation require extensive foundation work?
The modular frame design simplifies foundation requirements however due significant weight dynamic loads proper reinforced concrete foundations are essential Detailed civil drawings are provided part our technical package

Q4.How does this address operator safety concerns?
The fully enclosed pan design contains material reducing dust exposure risk The inclusion zerospeed switches ensures machinery cannot start unexpectedly during inspection All rotating parts are guarded per ISO standards

Q5.What warranty coverage provided?
We offer months comprehensive warranty covering defects materials workmanship Extended warranty options are available purchase covering major components such as chains sprockets gearboxes

Q6.Can you supply matching spare parts years down line?
Yes we maintain digital manufacturing records all major components ensuring that replacement parts will match original specifications exactly even decades after initial purchase

Q7.Are performance guarantees offered?
Yes we provide guaranteed minimum throughput capacity based on specified material characteristics along with guaranteed power consumption envelope under defined operating conditions