1. PAINPOINT DRIVE NOLEING

Are you facing persistent operational bottlenecks that erode your plant's profitability? For commercial buyers and plant managers, найдвартай найдвартай cement plant equipment often involves navigating a minefield of hidden costs and performance risks. Нийтлэг бэрхшээлүүд орно:
Төлөвлөөгүй завсарлага: Equipment failure in critical processes like kiln feeding or clinker grinding can halt production, цаг тутамд хэдэн арван мянган зардал гаргаж, гарцаа алддаг.
Засвар үйлчилгээний өндөр зардал: Wearprone components in abrasive material handling lead to frequent part replacements and excessive labor hours for upkeep.
Эрчим хүчний үр ашиггүй байдал: Outdated or poorly optimized machinery, such as inefficient fans or crushers, inflates power consumption—a primary cost driver in cement production.
Тохиромжгүй бүтээгдэхүүний чанар: Unreliable equipment can cause fluctuations in raw mix homogeneity, kiln temperature stability, or final cement fineness, compromising product specifications.

How do you secure heavy machinery that delivers not just immediate function, but longterm operational stability and a verifiable return on investment? The solution lies in precisionengineered equipment designed for the specific rigors of cement manufacturing.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

This product line encompasses the core heavy machinery required for modern dryprocess cement production. We supply individual units and integrated systems for key stages, from raw material preparation to clinker grinding. The operational workflow facilitated by this equipment typically follows these key steps:
1. Бишрэх & Урьдчилан нэгэн төрлийн болгох: Primary and secondary crushers reduce quarry rock, followed by stacker/reclaimer systems to blend raw materials.
2. Түүхий тээрэмдэх & Нэгэн төрлийн.: Босоо галзуу тээрэм эсвэл бөмбөлөгт тээрэм нь түүхий хольцыг нунтаглаж, нарийн нунтаг болгоно, which is then homogenized in silos.
3. .Пиропроцесс: Preheater towers and rotary kilns calcine and sinter the raw meal into clinker at temperatures exceeding 1400°C.
4. Клинкер хөргөлт & Нунтаглах ажлыг дуусгах: Grate coolers rapidly cool the clinker, which is then ground with gypsum in cement mills to produce the final product.

Хэрэглээний хамрах хүрээ: This equipment is engineered for largescale Portland and blended cement production plants. Key limitations include requirement for significant capital investment, need for skilled personnel for operation and maintenance, and suitability primarily for new plant construction or major capacity upgrades rather than minor retrofits.

3. ҮНДСЭН ОНЦЛОГ

HighChromium Alloy Wear Parts | Техникийн үндэслэл: Metallurgical design for abrasion resistance | Үйл ажиллагааны ашиг тус: Extended service life in highwear zones like crusher hammers, mill liners, and fan blades | ROI нөлөө: Reduces part replacement frequency by up to 60%, lowering inventory costs and maintenance downtime.

Integrated Gearbox & Контаторийн систем | Техникийн үндэслэл: Finite element analysisoptimized gearing for hightorque loads | Үйл ажиллагааны ашиг тус: Smooth power transmission to rotary kilns and large ball mills with minimal vibration | ROI нөлөө: Enhances drive train longevity; талбайн өгөгдөл харуулж байна a 30% reduction in transmissionrelated failures.

Advanced Burner Management System | Техникийн үндэслэл: Precision fuelair ratio control with multichannel capability | Үйл ажиллагааны ашиг тус: Stable flame shape and optimal temperature profile in the rotary kiln calcining zone | ROI нөлөө: Improves fuel efficiency by 35% and contributes to consistent clinker quality.

Modular Design Philosophy | Техникийн үндэслэл: Subassembly fabrication with standardized interfaces | Үйл ажиллагааны ашиг тус: Faster onsite installation and easier future upgrades or component replacements | ROI нөлөө: Can reduce construction timeline by up to 15%, үйлдвэрлэлийн хугацааг хурдасгах.

Нөхцөл байдлыг хянах портууд & Палтаслит | Техникийн үндэслэл: Preinstalled sensor mounts and data logging interfaces | Үйл ажиллагааны ашиг тус: Enables predictive maintenance programs by tracking vibration, хэм, and pressure trends | ROI нөлөө: Засвар үйлчилгээг реактиваас төлөвлөгөөт болгон хувиргадаг, preventing catastrophic failures and optimizing part utilization.

Optimized Aerodynamic Housing (Fans & Separators) | Техникийн үндэслэл: Тооцооллын шингэний динамик (Хөжиг)modeled airflows | Үйл ажиллагааны ашиг тус: Reduced pressure drop and increased efficiency in ID/FD fans and cyclone separators | ROI нөлөө: Directly lowers auxiliary power consumption per ton of output.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт жишиг | Манай цементийн үйлдвэрийн тоног төхөөрөмжийн шийдэл | Баримтжуулсан давуу тал |
| : | : | : | : |
| Kiln Drive Availability | 9294% жилийн олдоц >95% жилийн олдоц >3% сайжруулалт |
| Тодорхой эрчим хүчний хэрэглээ (Төгсгөлийн тээрэм) ~3842 kWh/t 1,800 ажиллах цаг +50% сайжруулалт |
| Дулааны үр ашиг (Rotary Kiln System) ~5055% thermal efficiency Targets >57% thermal efficiency +4% absolute improvement |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадлын хүрээ: Equipment configured for plant capacities from 1,000 TPD хэтэрсэн 10,000 TPD.
Эрчим хүчний шаардлага: Моторын үнэлгээ 150 kw (for large pumps/fans) Шалтгаална, хамаарна 6+ МВт (for main kiln drives & Бөмбөгний тээрэм). Voltage tailored to regional grid standards (жишээ нь e., 6.6кВ, 11кВ).
Материалын үзүүлэлтүүд: Primary structural components use S355JR steel; highstress parts employ forged alloy steel; abrasionresistant liners use NiHard or CrMo alloys with hardness exceeding 500 HB.
Физик хэмжээсүүд: Significant variance by machine type. Example Rotary Kiln (2500 TPD): ~60m length x ~4m diameter.
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +50°С хүртэлх орчны температурт зориулагдсан; dust ingress protection to IP65 standards for external motors; seismic design compliance available per zone.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Үйлдвэрийн хүчин чадлыг нэмэгдүүлэх төсөл

Challenge A producer aimed to increase clinker output by 40% without a proportional increase in footprint or specific energy consumption.
Solution Supply of a highefficiency sixstage preheater tower with an inline calciner paired with an upgraded rotary kiln drive system.
Results Project data confirmed a specific heat consumption of less than 700 kcal/kg clinker while achieving the targeted throughput increase within the existing building envelope.

Modernization of Raw Material Handling

Challenge Chronic downtime due to abrasive limestone causing rapid wear on conveyor transfer points and crusher components.
Solution Implementation of primary jaw crushers with redesigned crushing chambers and replacement of standard conveyor chutes with ceramiclined alternatives at all transfer points.
Results Wearpart lifecycle extended by over two times; conveyor system availability increased from approximately 85% дээр нь 97%, eliminating a major bottleneck.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our pricing structure reflects engineering quality at competitive factorydirect rates:
Стандарт түвшин: Core equipment units meeting all essential technical specifications for reliable operation.
Гүйцэтгэлийн түвшин: Standard units enhanced with premium features such as advanced control system integration packages or upgraded material specifications for extreme conditions.
Нэмэлт шинж чанарууд & Багцууд: Customizable options include comprehensive condition monitoring suites extended warranty packages covering major drives auxiliary equipment skidmounted assemblies
Service Packages Postinstallation support plans are available including scheduled inspection programs remote technical support training packages
Financing Options We work with international export credit agencies project finance specialists offer flexible payment terms including milestonebased progress payments

Түгээмэл асуултууд

Q1 Are your machines compatible with our existing plant control system?
A1 Our standard control interface is designed per IEC standards ensuring compatibility most modern Distributed Control Systems DCS We provide detailed communication protocols Profibus Modbus during engineering review

Q2 What is typical lead time delivery?
A2 Lead times vary significantly based on equipment complexity current manufacturing load For major items like rotary kilns mills standard lead time ranges months Detailed schedule provided upon project confirmation

Q3 How do you ensure quality before shipment?
A3 We follow staged inspection protocol Factory Acceptance Testing FAT Critical components undergo nondestructive testing NDT assemblies undergo full functional testing under load when possible Comprehensive documentation provided

Q4 What level technical support included?
A4 Our commercial terms include supervision installation commissioning period Optional multiyear technical support maintenance agreements available provide ongoing access engineering expertise spare parts logistics

Q5 Can you supply single machines complete turnkey plants?
A5 Yes We operate as both equipment supplier engineering partner can scope supply individual replacement units provide process design full EPC services new production lines based client requirements

Q6 How handle spare parts logistics after sale?
A6 We maintain recommended inventory list critical spares offer consignment stocking arrangements key locations ensure parts availability minimize delivery times unplanned stoppages

Q7 Do your designs meet international environmental emission standards?
A7 Our core pyroprocessing dust collection designed meet stringent international standards including EU BREF guidelines Specific emission guarantees provided based selected ancillary equipment bag filters scrubbers