1. PAINPOINT DRIVE NOLEING

Are you managing escalating maintenance costs and unpredictable downtime in your cement production line? The critical process of material size reduction directly impacts your plant's throughput, energy expenditure, and product quality consistency. Common challenges with outdated or underperforming crushing equipment include:

Хэт их эрчим хүчний хэрэглээ: Inefficient crushers can account for over 30% of your milling circuit's power draw, ашгийн хэмжээг шууд бууруулж байна.
Төлөвлөөгүй зогсолт: Frequent mechanical failures and lengthy liner changes halt the entire raw material preparation stage, алдагдсан үйлдвэрлэлд цагт хэдэн мянган зардал гардаг.
Тохиромжгүй тэжээлийн хэмжээ: Poorly controlled product size increases the load and wear on downstream ball mills, reducing their efficiency and increasing grinding media consumption.
Элэгдлийн эд анги солих өндөр зардал: Rapid degradation of hammers, эргүүлэг, and liners due to abrasive silica and alumina in raw mix leads to high spare part inventories and labor costs.

Is your current crushing solution delivering the reliability and costperton needed to remain competitive? The right primary crusher is not just a purchase; it's a strategic investment in plantwide stability.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

The Gyratory Crusher is a primary crushing station engineered for the first stage of size reduction in cement raw material processing. It is designed to handle large feed blocks of quarried limestone, marl, or clay at high throughput rates with continuous operation.

Үйл ажиллагааны ажлын урсгал:
1. Dump trucks or feeders deliver large (1.5 м хүртэл) raw material blocks into the crusher’s deep, rugged feed hopper.
2. Хачирхалтай жолоодлоготой гол гол нь мантийг эргүүлэхэд хүргэдэг, суурин хонхор доторлогооны эсрэг шахалтын хүч хэрэглэх.
3. Material is crushed by repeated compression cycles as it travels down through the chamber.
4. The crushed product discharges through the adjustable bottom shell setting, determining the final output size for conveyor transport to prehomogenization stockpiles.

Хэрэглээний хамрах хүрээ & Хувьсгал:
Саад тохолтол тарз: Ideal for highcapacity cement plants (2,500+ TPD) processing hard to mediumhard abrasive raw materials. It is the preferred solution for stationary primary crushing stations requiring continuous, reliable operation with minimal fines generation.
Хувьсгал: Их хэмжээний хөрөнгө оруулалт, төмөр бетон суурь шаарддаг. Not suitable for mobile applications or for processing materials with high plasticity or moisture content that could cause packing.

3. ҮНДСЭН ОНЦЛОГ

Патентлагдсан аалзны загвар | Техникийн үндэслэл: Дээд бүрхүүлийн битүүмжлэл бүхий олон гарт хуурамч ган хийц | Үйл ажиллагааны ашиг тус: Ачааллыг жигд хуваарилдаг, prevents dust ingress, and provides secure mounting for mantle | ROI нөлөө: Үйлчилгээний интервалыг хүртэл сунгана 40%, reducing annual maintenance hours.

HydroSet System | Техникийн үндэслэл: Hydraulic piston for main shaft positioning and overload protection | Үйл ажиллагааны ашиг тус: Allows remote adjustment of crusher discharge setting and automatic clearing of blockages in under 60 секунд | ROI нөлөө: Minimizes downtime for product size changes and eliminates manual intervention for tramp iron events.

Concave Liner Profiles | Техникийн үндэслэл: Computeroptimized chamber designs (стандарт, заваан, нарийн) | Үйл ажиллагааны ашиг тус: Maximizes throughput capacity and controls product gradation for optimal downstream mill feed | ROI нөлөө: хүртэл хүрдэг 15% higher throughput per installed horsepower compared to nonoptimized designs.

Integrated Main Shaft Lubrication | Техникийн үндэслэл: Dedicated pressurized oil circulation system with temperature monitoring | Үйл ажиллагааны ашиг тус: Ensures constant lubrication of bearings under extreme load, preventing seizure and catastrophic failure | ROI нөлөө: Protects core asset integrity; талбайн өгөгдөл харуулж байна a >90% холхивчтой холбоотой эвдрэлийг бууруулах.

Automated Wear Monitoring | Техникийн үндэслэл: Laserbased concave liner thickness scanning system (сонголттой) | Үйл ажиллагааны ашиг тус: Нарийвчлалтай өгдөг, realtime data on liner wear without requiring entry into the crusher cavity | ROI нөлөө: Урьдчилан таамаглах шугамын хуваарийг идэвхжүүлдэг, optimizing changeouts during planned stops and avoiding unexpected failures.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт (Эрүүлийн тусламж) | Гиратор бутлуурын шийдэл | Давуу тал (% сайжруулалт) |
| : | : | : | : |
| Бэлэн байдал (%) | 85 90% | 94 96%| +6% (сул зогсолтыг багасгасан) |
| Үйл ажиллагааны зардал ($/тонн)| $0.50 $0.70| $0.35 $0.45| 30% (lower wear & хүч чадал) |
| Эрчим хүчний зардал (кВт.ц/тн)| 0.8 1.2| 0.6 0.8| 25% (бага эрчим хүч татах) |
| Liner Life (Сая тонн)| 0.8 1.2 Mt| 1.5 2.5 Mt| +80% (илүү урт интервалууд) |
| Макс тэжээлийн хэмжээ / Capacity Ratio| Lower ratio limits top size at high capacity| Higher ratio allows larger feed at same capacity| +35% (handles bigger blocks) |

5.ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадлын хүрээ: 2,000 – 10,000 метр тонн/цаг (материаллаг хамааралтай).
Тэжээх: Ranging from 800mm to 1500mm.
Миний биарын хүчин: 250 кВт - 800 кВт-ын хэмжээ загвараас хамаарна.
Ус зайлуулах тохиргооны тохируулгын хүрээ: 100mm – 250mm via HydroSet system.
Main Shell & Бүس: Өндөр бат бэхийн цутгамал ган гол төхөөрөмж; Manganese steel concave and mantle liners (1418% Ээж).
Физик хэмжээсүүд / Жин: Ойролцоох. өндөр: ~57m; жин: ~120 – 400 луу (including base frame).
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +45°С хүртэлх орчны температурт зориулагдсан; dusttight construction for indoor or outdoor installation.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

LargeScale Integrated Cement Plant Expansion

Сорилт:
A major producer expanding to a new 8,000 TPD line needed a primary crusher capable of processing highly abrasive limestone with minimal fines generation while guaranteeing >95% availability to protect their massive capital investment downstream.
Хариу:
Installation of a heavyduty Gyratory Crusher with an optimized coarse crushing chamber profile.
Үр дүн:
Тогтвортой байдалд хүрсэн <200mm product at a rate of over 2 ,200 цагдаа . Үйлдвэрийн хүртээмж хэтэрсэн 96 % эхний жилд , with energy consumption measured at 0 .68 кВт.ц / тонн , directly supporting project ROI targets .

Modernization of Aging Crushing Circuit

Сорилт:
An existing plant faced spiraling maintenance costs and weekly unplanned stoppages on its old primary jaw crushers , bottlenecking overall kiln feed capacity .
Хариу:
Replacement of two parallel jaw crushers with a single , modern Gyratory Crusher , utilizing the existing feed system footprint .
Үр дүн:
Дамжуулах чадвар нэмэгдсэн 25 % while total connected power dropped by 180 kw . Жилийн засвар үйлчилгээний зардал тооцоолсон хэмжээгээр буурсан 45 % due to fewer wear parts and longer service cycles , justifying the capital expenditure within 22 сар .

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Equipment pricing is structured according to capacity rating , хөтөчийн тохиргоо ,and levelof factoryintegrated automation . We offer three core tiers :

• I шат : Base Model – Includes core crusher , standard lubrication system ,болон үндсэн багаж хэрэгсэл . Suitablefor clientswith existing comprehensive maintenance teams .
• II шат : Performance Model – Adds the HydroSet automation package , enhanced condition monitoring sensors ,and premium alloy liners . Recommendedfor maximum operational efficiency .
• III шат : PlantReady Model – Fully integrated package including motor , VFD starter , automated lubrication cooling,and PLC control interface readyfor tiein .

Нэмэлт шинж чанарууд :
• Automated wear monitoring system
• Special alloy liners forextreme abrasion
• Spare parts kits(initial fill)
• Remote diagnostic connectivity

Үйлчилгээний багцууд :
Comprehensive support agreements are available covering scheduled inspections predictive maintenance planning,болон тэргүүлэх эд анги нийлүүлэх . Financing options including leasetoown structuresand project financing can be tailoredto alignwith your capital planning cycles .

8. Түгээмэл асуултууд

Q1 : Isa gyratory crusher compatiblewith our existing secondary impact crushers ?
A1 : Тиймээ . A gyratory cruser providesa controlled coarse product that isan ideal feedfor secondary crushing stages optimizing overall circuit balanceand reducing wear on downstream equipment .

Q2 : Whatisthe typical installation timelineand what site preparationisrequired ?
А2 : From foundation readinessto commissioning requires approximately 14 –18 weeks dependingon model size . Detailed civil engineering drawingsfor thereinforced concrete foundationare provided ;its designis criticalfor longterm stability .

Q3 : How doesthe operational cost comparetoa large jawcrusherover five years ?
A3 : Industry data indicatesgyratory crushers typically offer 20–30 % lower total costof ownership over five years primarily due t o superior energy efficiency longerwear part life andreduceddowntime .

4-р улирал : What trainingisprovidedfor our operationsand maintenance staff ?
A4 We provide comprehensive onsite training covering safe operation routine maintenance procedures troubleshooting guidelinesand detailed review ofthe lubricationand hydraulic systems .

Q5 Can this equipment handle stickyor highclay content materials ?
A5 While robust gyratorycrushers perform bestwith dryto moderately moist materials Very high claycontentcan leadto packingin lower sections We recommendmaterial testingand can discuss chamber designoptionsor prescreening solutionsif needed .

Q6 Whatisthe warranty structure?
A6 Our standard warranty covers manufacturing defectsin materialsand workmanshipfor one yearfrom commissioning Extended warranty coverage formajor componentsisavailableaspartofa service agreement .

Q7 How are spare parts logistics managed?
A7 We maintain regional inventory hubsfor criticalwear parts Consignment stock agreementscan be establishedat your site ensuring immediate availabilityof key componentslike mantles concavesand hydraulic parts