1. PAINPOINT DRIVE NOLEING

Managing the continuous, highvolume flow of raw materials and clinker is a persistent bottleneck in cement production. Inefficient or unreliable material handling systems directly impact throughput, энэтгэлийн зарцуулалт, болон засвар үйлчилгээний төсөв. Та эдгээр тодорхой сорилтуудтай тулгарч байна уу?
Төлөвлөөгүй зогсолт: Frequent conveyor belt failures, idler jams, or transfer point blockages halt the entire production line, алдагдах гарц нь цагт хэдэн мянган зардал гаргадаг.
Засвар үйлчилгээний хэт их зардал: Abrasive materials rapidly degrade standard equipment, leading to high parts replacement frequency and labor hours for repairs.
Эрчим хүчний үр ашиггүй байдал: Misaligned belts, underpowered drives, or nonoptimized routes increase power draw significantly over thousands of operational hours.
Material Spillage and Dust: Битүүмжлэл муутай систем нь бүтээгдэхүүний алдагдалд хүргэдэг, environmental compliance issues, and hazardous housekeeping conditions.
Уян хатан бус хүчин чадал: Fixedrate systems struggle with feed variability from the quarry or cannot scale to meet increased kiln output after upgrades.

The right bulk material handling solution must address these points with robust engineering and proven reliability.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

The cornerstone of any modern cement plant is a highcapacity, heavyduty belt conveyor system engineered for the cement production workflow. This system is designed for the continuous transport of bulk materials such as limestone, лаг, сав / / эсгалах, тархины өрөө, Т0о, and finished cement across extensive plant distances.

Үйл ажиллагааны ажлын урсгал:
1. Ачааж байна: Material is fed onto the belt via a controlled hopper and chute at the transfer point (жишээ нь e., from crusher or preblending stockpile).
2. Тээвэр: Хүчитгэсэн бүс, supported by a series of impact and troughing idlers, carries the material along a structurally sound gantry.
3. Жолоо & Tension: A motorized drive pulley provides motion, with a takeup unit maintaining proper belt tension for efficient power transmission and tracking.
4. Ахах: Material is directed off the belt at the head pulley into the next process stage (жишээ нь e., түүхий тээрмийн тэжээлийн сав, clinker cooler, cement silo).

Хэрэглээний хамрах хүрээ: Ideal for longdistance horizontal or inclined transport within a plant layout between primary processing stages. Suitable for materials with lump sizes typically under 150mm and temperatures below 120°C for standard belts.

Хувьсгал: Not designed for vertical lifting (requires bucket elevator), highly sticky materials without specialized belts/cleaners, or extreme temperatures beyond specified belt ratings without special construction.

3. ҮНДСЭН ОНЦЛОГ

Advanced Impact Idler Sets | Техникийн үндэслэл: Multiroller hexagonal or garland design with rubber disc buffers | Үйл ажиллагааны ашиг тус: Absorbs kinetic energy from falling material at loading points, protecting the belt carcass from tearing and punctures | ROI нөлөө: Reduces belt replacement frequency by up to 40%, lowering major spare parts costs and associated downtime.

Condition Monitoring System | Техникийн үндэслэл: Integrated vibration sensors on critical idlers and temperature sensors on drive bearings | Үйл ажиллагааны ашиг тус: Provides realtime alerts for failing components before catastrophic failure occurs | ROI нөлөө: Enables predictive maintenance scheduling during planned stops; талбайн өгөгдөл харуулж байна a 60% reduction in unplanned conveyorrelated stoppages.

LowRollingResistance Idlers | Техникийн үндэслэл: Precisionsealed bearings with advanced lubricants and optimized seal labyrinths | Үйл ажиллагааны ашиг тус: Reduces rotational friction across thousands of idlers | ROI нөлөө: Аж үйлдвэрийн туршилт нь a 37% reduction in drive motor energy consumption over the system's lifetime.

Engineered Transfer Point Design | Техникийн үндэслэл: CFDmodeled chutes with wearresistant liners (жишээ нь e., керамик, UHMW) and adjustable skirting | Үйл ажиллагааны ашиг тус: Centers material load, minimizes turbulence, and contains dust and spillage | ROI нөлөө: Cuts material loss by over 95% at each point and reduces airborne dust for improved environmental compliance.

Хувьсах давтамжийн хөтөч (VFD) Удирдах | Техникийн үндэслэл: AC motor drive with programmable acceleration/deceleration ramps | Үйл ажиллагааны ашиг тус: Allows soft starts to reduce mechanical stress on belts and components; enables speed matching to upstream/downstream process rates | ROI нөлөө: Extends mechanical component life by up to 30% and allows energysaving slowspeed operation during reduced feed conditions.

Rip Detection System | Техникийн үндэслэл: Sensor loops embedded in the belt that trigger an immediate stop if severed by a longitudinal tear | Үйл ажиллагааны ашиг тус: Prevents extensive damage propagation along hundreds of meters of belting | ROI нөлөө: Limits repair from meters to centimeters of damage; prevents costly fullbelt replacement events.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт шийдэл | Our HeavyDuty Conveyor Solution | Давуу тал (% сайжруулалт) |
| : | : | : | : |
| Бүтэлгүйтэл хоорондын дундаж хугацаа (Critical Idlers) | ~1218 сар (стандарт лац) | 36+ сар (олон лабиринт лац) | +100% нь +200% |
| Belt Life Expectancy (at loading point) | ~2436 months (with standard impact beds)| 4860 сар (with advanced impact systems)| +60% нь +100% |
| Тонкм тутамд эрчим хүчний хэрэглээ| Суурь (standard CEMA idlers)| Шалтгаална, хамаарна 7% доогуур (LRR idlers)| 7% |
| Spillage at Transfer Points| Өндөр (standard rubber skirting)| Хамгийн бага (<0.01% нэвтрүүлэх чадвар)| 95% |
| Суурилуулах & Alignment Time| Baseline manual survey methods| Preassembled modular gantry sections with laser alignment guides| 25% faster installation|

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадлын хүрээ: -аас тохируулах боломжтой 500 нь 5,000 метр тонн/цаг.
Туузан өргөн: Standard widths from 800mm to 2,000mm.
Эрчим хүчний шаардлага: -аас хөдөлгүүрийг жолоодох 30 кВт-аас дээш байна 1,000 kw; үйлдвэрийн техникийн үзүүлэлтийн дагуу хүчдэл (жишээ нь e., 415V/690V/3.3кВ).
Материалын үзүүлэлтүүд: Belt carcass ratings from ST1000 to ST4000; top cover rubber min. thickness of 10mm; idler tubes meeting ISO standards with CEMA CE ratings.
Физик хэмжээсүүд: Custom lengths; standard incline angles up to 18 degrees dependent on material handled.
Байгаль орчны үйл ажиллагааны хүрээ: Ambient temperature range 20°C to +45°C; цахилгаан эд ангиудын тоосны хамгаалалт IP65; гадаа суурилуулахад тохиромжтой.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Хөргөгчөөс агуулах силос хүртэл чулуунцар тээвэрлэх

Сорилт: A plant experienced chronic downtime due to hot clinker (~180°C) damaging standard conveyor belts at the cooler discharge point. Spillage created safety hazards and high housekeeping costs.
Хариу: Implementation of a specialized heatresistant conveyor system featuring steelcord belting rated for sustained high temperatures , watercooled impact idlers at the loading zone ,and an enhanced dust extraction hood .
Үр дүн: Belt life extended from under six months to over three years . Үйлдвэрийн олдоц тооцоолсон хэмжээгээр нэмэгдсэн 2%, translating directly into higher annual clinker production .

Түүхий тээрэм тэжээлийн конвейер шинэчлэх

Сорилт: An aging raw mill feed conveyor operated inefficiently ,with constant tracking issues ,high spillage ,and excessive power consumption due to misalignment .
Хариу: Complete replacement with a modern system featuring selfaligning idler sets ,a headend VFD drive package ,and an engineered transfer chute .
Үр дүн: Energy consumption reduced by approximately . Maintenance labor hours dedicated to cleaning spillage were cut by . The consistent feed rate improved raw mill grinding efficiency .

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our bulk material handling solutions are offered in tiered packages:

Үндсэн тоног төхөөрөмжийн түвшин: Includes core conveyor structure ,бүс ,standard idlers ,хөтөч угсралт ,болон үндсэн удирдлага . Ideal for straightforward applications .
Гүйцэтгэлийн түвшин (Санал болгож байна): Adds advanced features including LRR idlers ,impact beds at key points ,rip detection ,and VFD control . Maximizes operational savings .
Premium Monitoring Tier: Incorporates full condition monitoring sensors predictive maintenance software integration .

Optional features include specialized wear liners corrugated sidewalls dust suppression systems .

Бид цогц үйлчилгээний багцуудыг санал болгож байна:
1. Ашиглалтанд оруулах & Сургалт
2.Төлөвлөсөн засвар үйлчилгээний гэрээ
3.Emergency Breakdown Support

Financing options include capital expenditure purchase operating lease agreements payforavailability models linking payments directly to system uptime performance .

Түгээмэл асуултууд

Q1 Is your conveyor system compatible with our existing PLC control infrastructure ?
A Our control panels are designed for flexible integration typically using standard Modbus TCP/IP or Profibus protocols allowing connection to most existing plantwide control systems .

Q2 Суурилуулалтын явцад хүлээгдэж буй үйл ажиллагааны нөлөөлөл гэж юу вэ ?
A We employ modular preassembly strategies Project management focuses on minimizing interference Critical path installation can often be scheduled during planned kiln maintenance shutdowns .

Q3 How do you quantify potential energy savings before purchase ?
A Our engineering team will perform an audit of your current system analyzing load power factor duty cycle We provide a detailed savings forecast based on measured data not theoretical maximums .

Q4 Ердийн төлбөрийн нөхцөл гэж юу вэ? ?
A Standard terms involve progress payments tied to key milestones such as design approval major component shipment arrival on site commissioning final acceptance

Q5 What warranty is provided on key components ?
A We offer tiered warranties typically years on structural components years on mechanical parts like idlers drives subject following recommended maintenance schedules

Q6 Can you handle abrasive materials like silica sand or iron ore corrective ?
A Yes we specify component grades accordingly using hardfaced wear surfaces ceramiclined chutes higher rubber ratings specifically based your material analysis

Q7 Do you provide ongoing spare parts support ?
A We maintain regional inventory critical spares offer guaranteed hour shipment programs ensure parts availability minimize any potential downtime